STD Other Non MBZ Diesel got a 1999 bug 1.9 tdi for cheap

got a 1999 bug 1.9 tdi for cheap

got a 1999 bug 1.9 tdi for cheap

 
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willbhere4u
Six in a row make her go!

2,507
03-10-2014, 05:39 PM #6
I checked the timing belt and injection pump where spot on. So I took the top off the injection pump to make sure every thing was aligned after the reseal and it was also perfect. car would crank and immediately stall. I thought it was a fuel starvation issue. So I replaced the filter and cleaned the tank strainer. Still nada then I pulled the turbo hose off to the intake manifold and it almost ran but I noticed smoke was coming out of the manifold???? bent valves WTF??? Nope it runs on all 4 and smoke is coming out of the intake manifold ah ha EGR! unplugged the vacuum line to the EGR bam engine starts and runs normal. So I'm thinking the EGR solenoid failed why else would the EGR be open at idle? also I"m thinking the cat may be clogged up. I need to set the timing and injection quantity via vag-com

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
03-10-2014, 05:39 PM #6

I checked the timing belt and injection pump where spot on. So I took the top off the injection pump to make sure every thing was aligned after the reseal and it was also perfect. car would crank and immediately stall. I thought it was a fuel starvation issue. So I replaced the filter and cleaned the tank strainer. Still nada then I pulled the turbo hose off to the intake manifold and it almost ran but I noticed smoke was coming out of the manifold???? bent valves WTF??? Nope it runs on all 4 and smoke is coming out of the intake manifold ah ha EGR! unplugged the vacuum line to the EGR bam engine starts and runs normal. So I'm thinking the EGR solenoid failed why else would the EGR be open at idle? also I"m thinking the cat may be clogged up. I need to set the timing and injection quantity via vag-com


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

 
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Messages In This Thread
got a 1999 bug 1.9 tdi for cheap - by willbhere4u - 03-06-2014, 12:46 PM
RE: got a 1999 bug 1.9 tdi for cheap - by MFSuper90 - 03-06-2014, 02:10 PM
RE: got a 1999 bug 1.9 tdi for cheap - by willbhere4u - 03-06-2014, 03:48 PM
RE: got a 1999 bug 1.9 tdi for cheap - by Purplecomputer - 03-08-2014, 04:29 PM
RE: got a 1999 bug 1.9 tdi for cheap - by w123love - 03-09-2014, 04:24 PM
RE: got a 1999 bug 1.9 tdi for cheap - by willbhere4u - 03-10-2014, 05:39 PM
RE: got a 1999 bug 1.9 tdi for cheap - by Purplecomputer - 03-11-2014, 08:39 AM
RE: got a 1999 bug 1.9 tdi for cheap - by willbhere4u - 03-11-2014, 12:21 PM
RE: got a 1999 bug 1.9 tdi for cheap - by willbhere4u - 03-18-2014, 11:13 AM
RE: got a 1999 bug 1.9 tdi for cheap - by Riverstick - 01-29-2015, 05:12 PM
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