STD Tuning Engine need some help

need some help

need some help

 
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yota4life
K26-2

40
02-19-2014, 11:37 PM #1
Im doing an om617 swap in my yota and the crank pulley is resting up against my radiator. I cant push the motor back anymore and I cant push the radiator anymore forward. Im only using one belt since I dont have PS or AC. I saw another guy on another forum cut the front section of that pulley off. Would this be a problem if I did that?
yota4life
02-19-2014, 11:37 PM #1

Im doing an om617 swap in my yota and the crank pulley is resting up against my radiator. I cant push the motor back anymore and I cant push the radiator anymore forward. Im only using one belt since I dont have PS or AC. I saw another guy on another forum cut the front section of that pulley off. Would this be a problem if I did that?

Simpler=Better
PORTED HEAD

2,127
02-20-2014, 09:55 AM #2
You should be okay, just make sure the pulley isn't a weird pressed assembly. An electric fan (eb*y or junkyard) is your friend

Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
Simpler=Better
02-20-2014, 09:55 AM #2

You should be okay, just make sure the pulley isn't a weird pressed assembly. An electric fan (eb*y or junkyard) is your friend


Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?

yota4life
K26-2

40
02-20-2014, 10:33 AM #3
Thanks ill get that done today then. Cause thatll give me just enough clearance that I feel comfortable with. I was looking on ebay couldnt decide on 2 10" fans or one 16"
yota4life
02-20-2014, 10:33 AM #3

Thanks ill get that done today then. Cause thatll give me just enough clearance that I feel comfortable with. I was looking on ebay couldnt decide on 2 10" fans or one 16"

Simpler=Better
PORTED HEAD

2,127
02-20-2014, 11:41 AM #4
I have a 16" fan on my DD, it does the job well

Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
Simpler=Better
02-20-2014, 11:41 AM #4

I have a 16" fan on my DD, it does the job well


Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?

yota4life
K26-2

40
02-20-2014, 12:01 PM #5
Im thinkin the 16" will be enough. Just need to find a place to mount the oil cooler. Whats the best way to get new lines made?
yota4life
02-20-2014, 12:01 PM #5

Im thinkin the 16" will be enough. Just need to find a place to mount the oil cooler. Whats the best way to get new lines made?

Simpler=Better
PORTED HEAD

2,127
02-20-2014, 12:40 PM #6
Remember, they run at up to 200psi.

Some people weld up new -AN bungs for the cooler and oil filter then use regular AN lines
~or~
You can dremel off the lock rings and crimp on new hoses as long as you need
~or~
Bring the old ones to a hose shop and have a custom one made. (I've heard NAPA can do this, or call around to radiator shops)
This post was last modified: 02-20-2014, 12:40 PM by Simpler=Better.

Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
Simpler=Better
02-20-2014, 12:40 PM #6

Remember, they run at up to 200psi.

Some people weld up new -AN bungs for the cooler and oil filter then use regular AN lines
~or~
You can dremel off the lock rings and crimp on new hoses as long as you need
~or~
Bring the old ones to a hose shop and have a custom one made. (I've heard NAPA can do this, or call around to radiator shops)


Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?

yota4life
K26-2

40
02-20-2014, 01:07 PM #7
I think ill just go get some made at napa. Once I find a place to mount it. The guy I bought the motor from cut the original lines off about half way.
yota4life
02-20-2014, 01:07 PM #7

I think ill just go get some made at napa. Once I find a place to mount it. The guy I bought the motor from cut the original lines off about half way.

Hario'
C300TD Wagon (W202)

894
02-20-2014, 05:10 PM #8
You can find prefabricated oil lines with ends of your choice crimped on for circa £20-30 each.




Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
Hario'
02-20-2014, 05:10 PM #8

You can find prefabricated oil lines with ends of your choice crimped on for circa £20-30 each.





Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]

sassparilla_kid
diesel > all other fuels

1,618
02-23-2014, 01:02 AM #9
I had new oil cooler lines made at a hydraulic shop after one of mine popped

-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!
sassparilla_kid
02-23-2014, 01:02 AM #9

I had new oil cooler lines made at a hydraulic shop after one of mine popped


-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!

yota4life
K26-2

40
02-25-2014, 12:34 AM #10
Can someone tell me what this plug is for. It goes to the back of the IP and the white plastic piece on the right of the pic. Thanks guys

[Image: 20140224_161003.jpg]
yota4life
02-25-2014, 12:34 AM #10

Can someone tell me what this plug is for. It goes to the back of the IP and the white plastic piece on the right of the pic. Thanks guys

[Image: 20140224_161003.jpg]

Simpler=Better
PORTED HEAD

2,127
02-25-2014, 12:30 PM #11
That's a rack position sensor, it was for the benz's EGR. You don't need it to run the truck.

The white plastic guy on top of the injection pump is the vacuum controller, it's used to simulate engine vacuum like a gas engine and adjust how hard the benz automatic shifts. If you're going to a stickshift you don't need it.
This post was last modified: 02-25-2014, 12:32 PM by Simpler=Better.

Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
Simpler=Better
02-25-2014, 12:30 PM #11

That's a rack position sensor, it was for the benz's EGR. You don't need it to run the truck.

The white plastic guy on top of the injection pump is the vacuum controller, it's used to simulate engine vacuum like a gas engine and adjust how hard the benz automatic shifts. If you're going to a stickshift you don't need it.


Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?

yota4life
K26-2

40
02-25-2014, 03:20 PM #12
Sweet thanks alot for the help man I really appreciate it. Trying to learn this motor and its alot different than the 22re I grew up knowing. So ill get rid of both those today
yota4life
02-25-2014, 03:20 PM #12

Sweet thanks alot for the help man I really appreciate it. Trying to learn this motor and its alot different than the 22re I grew up knowing. So ill get rid of both those today

yota4life
K26-2

40
04-15-2014, 11:08 AM #13
Didnt want to start a new thread so ill just ask in my old one. Are any of the oil cooler lines from newer diesels interchangeable with the om617?
yota4life
04-15-2014, 11:08 AM #13

Didnt want to start a new thread so ill just ask in my old one. Are any of the oil cooler lines from newer diesels interchangeable with the om617?

yankneck696
Build it so strong & blow it up good !!!

395
04-15-2014, 11:23 AM #14
It would be best to just have some made at a local hydraulic shop. That way, they are correct for your application & usually 3600 PSI. They are pretty inexpensive, especially if you tell them about your wacky project that is nickle & diming you. Also ask about any other hose you can think of & they usually give great advice. Is yours an IFS truck, or SAS?
Ed
yankneck696
04-15-2014, 11:23 AM #14

It would be best to just have some made at a local hydraulic shop. That way, they are correct for your application & usually 3600 PSI. They are pretty inexpensive, especially if you tell them about your wacky project that is nickle & diming you. Also ask about any other hose you can think of & they usually give great advice. Is yours an IFS truck, or SAS?
Ed

Hario'
C300TD Wagon (W202)

894
04-15-2014, 01:41 PM #15
Yeah hydraulic shops are dirt cheap, and all the guys that work there have been interested in the project in my experience,




Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
Hario'
04-15-2014, 01:41 PM #15

Yeah hydraulic shops are dirt cheap, and all the guys that work there have been interested in the project in my experience,





Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]

yota4life
K26-2

40
04-15-2014, 04:07 PM #16
I was just wondering thanks for the reply. Gonna try and score a set from picknpull monday if not then ill go get custom ones made. Trucks a 2wd ill post a pic of my project and yes it had a hoodstack 3"-4" stainless

[Image: IMG_20140324_161014.jpg]
yota4life
04-15-2014, 04:07 PM #16

I was just wondering thanks for the reply. Gonna try and score a set from picknpull monday if not then ill go get custom ones made. Trucks a 2wd ill post a pic of my project and yes it had a hoodstack 3"-4" stainless

[Image: IMG_20140324_161014.jpg]

 
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