STD Maintenance General Vacuum and fuel cut

Vacuum and fuel cut

Vacuum and fuel cut

 
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someone
Unregistered

5
04-08-2009, 10:25 AM #1
Swapping an OM617 into my Toyota... I did not pay enough attention when I pulled the motor to the Vacuum system.

Fuel Cut- does the fuel cut have constant vacuum going to it and cut the vacuum when you turn the key off, or is it the opposite?

Alda Vacuum- Can I just hook all of these lines up to the main vacuum line, or do they need to connect in a certain order?

by the end of today I think this will be all I have left to do, going to finish the cooling and electrcal this afternoon, I would love to take her for a test drive tonight...

if anyone has any insight it would be great.

Here is a link to the swap.
http://www.4btswaps.com/forum/showthread.php?t=8362
someone
04-08-2009, 10:25 AM #1

Swapping an OM617 into my Toyota... I did not pay enough attention when I pulled the motor to the Vacuum system.

Fuel Cut- does the fuel cut have constant vacuum going to it and cut the vacuum when you turn the key off, or is it the opposite?

Alda Vacuum- Can I just hook all of these lines up to the main vacuum line, or do they need to connect in a certain order?

by the end of today I think this will be all I have left to do, going to finish the cooling and electrcal this afternoon, I would love to take her for a test drive tonight...

if anyone has any insight it would be great.

Here is a link to the swap.
http://www.4btswaps.com/forum/showthread.php?t=8362

winmutt
bitbanger

3,468
04-08-2009, 11:07 AM #2
Fuel cut: vac == shutoff.
ALDA: has no vacuum, that is boost from the back of the intake manifold.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
04-08-2009, 11:07 AM #2

Fuel cut: vac == shutoff.
ALDA: has no vacuum, that is boost from the back of the intake manifold.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

someone
Unregistered

5
04-08-2009, 01:53 PM #3
(04-08-2009, 11:07 AM)winmutt Fuel cut: vac == shutoff.
ALDA: has no vacuum, that is boost from the back of the intake manifold.

therfore the fuel cut needs vacuum for the engine to start? I have a solenoid I can use to turn it off, so I just need to hook it to the vacuum pump?

there are a few vacuum lines on top of the IP... where do they go? Thanks I am kind of lost on this setup.
[Image: attachment.php?aid=489]

A is boost to ARV - (WHAT IS THE ARV)
B is boost from manifold - ( Front of manifold)
E is shutoff valve i think (NEEDS FULLTIME VAC TO RUN?)
C is vac vent from cabin (NOT NEEDED?)
D is either from the main vac line or to the trans cant remember.(NOT NEEDED?)
someone
04-08-2009, 01:53 PM #3

(04-08-2009, 11:07 AM)winmutt Fuel cut: vac == shutoff.
ALDA: has no vacuum, that is boost from the back of the intake manifold.

therfore the fuel cut needs vacuum for the engine to start? I have a solenoid I can use to turn it off, so I just need to hook it to the vacuum pump?

there are a few vacuum lines on top of the IP... where do they go? Thanks I am kind of lost on this setup.
[Image: attachment.php?aid=489]

A is boost to ARV - (WHAT IS THE ARV)
B is boost from manifold - ( Front of manifold)
E is shutoff valve i think (NEEDS FULLTIME VAC TO RUN?)
C is vac vent from cabin (NOT NEEDED?)
D is either from the main vac line or to the trans cant remember.(NOT NEEDED?)

300SD81
GT2559V

187
04-08-2009, 03:35 PM #4
The engine STOPS when vacuum is applied to the fuel shutoff. Are you using a mercedes automatic transmission? C and D can be ignored if your not. The ARV is an emissions device, you most likely want to disable/remove it during the swap, just cap that off or replace it with a standard banjo bolt without the hose nipple.
This post was last modified: 04-08-2009, 03:36 PM by 300SD81.

Ich liebe meine Autos!

1981 Mercedes-Benz 300SD | 156K Miles | 2nd Owner | EGR Disabled [Removal Pending] | ALDA Removed | Straight Pipes | GT2256V??? | Laser Interceptor | Engine swap over summer, hopefully with GT2256V attached...

1981 Mercedes-Benz 300SD | Odo Stopped at 160K (at least 50K more) | EGR Disabled | ALDA All The Way Out | Straight pipes | FM-870 Remote Start Alarm System | B100 Biodiesel | AC Fixed x2 | Trunk crushed in Sad | Retired to garage.

Excessive speeding? It ain't excessive till I redline!
300SD81
04-08-2009, 03:35 PM #4

The engine STOPS when vacuum is applied to the fuel shutoff. Are you using a mercedes automatic transmission? C and D can be ignored if your not. The ARV is an emissions device, you most likely want to disable/remove it during the swap, just cap that off or replace it with a standard banjo bolt without the hose nipple.


Ich liebe meine Autos!

1981 Mercedes-Benz 300SD | 156K Miles | 2nd Owner | EGR Disabled [Removal Pending] | ALDA Removed | Straight Pipes | GT2256V??? | Laser Interceptor | Engine swap over summer, hopefully with GT2256V attached...

1981 Mercedes-Benz 300SD | Odo Stopped at 160K (at least 50K more) | EGR Disabled | ALDA All The Way Out | Straight pipes | FM-870 Remote Start Alarm System | B100 Biodiesel | AC Fixed x2 | Trunk crushed in Sad | Retired to garage.

Excessive speeding? It ain't excessive till I redline!

someone
Unregistered

5
04-08-2009, 05:02 PM #5
I am using a Toyota transmission, thanks, that cleared some stuff up..

any idea on the glow plug controller wiring?

I found it before but am having trouble now...
someone
04-08-2009, 05:02 PM #5

I am using a Toyota transmission, thanks, that cleared some stuff up..

any idea on the glow plug controller wiring?

I found it before but am having trouble now...

someone
Unregistered

5
04-08-2009, 09:28 PM #6
Figured out the glow plugs...

I got the truck started, it will run for 5 to 10 seconds and then dies, no matter how I have the throttle applied, It will do this over and over again no problem... It is not the fuel cut as I applied vac to it and the truck wont start at all... what am I missing? any ideas?
someone
04-08-2009, 09:28 PM #6

Figured out the glow plugs...

I got the truck started, it will run for 5 to 10 seconds and then dies, no matter how I have the throttle applied, It will do this over and over again no problem... It is not the fuel cut as I applied vac to it and the truck wont start at all... what am I missing? any ideas?

winmutt
bitbanger

3,468
04-09-2009, 11:33 AM #7
Linkage WOT? Air in fuel?

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
04-09-2009, 11:33 AM #7

Linkage WOT? Air in fuel?


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

someone
Unregistered

5
04-12-2009, 10:57 PM #8
(04-09-2009, 11:33 AM)winmutt Linkage WOT? Air in fuel?

ended up being the fuel cut, I forgot to plug it... I have it hooked up now to a vacuum switch so I can turn the truck off from a button on the dash.. The truck drives awsome.
[Image: engineswaps090.jpg]
[Image: th_engineswaps091.jpg]
This post was last modified: 04-12-2009, 10:58 PM by someone.
someone
04-12-2009, 10:57 PM #8

(04-09-2009, 11:33 AM)winmutt Linkage WOT? Air in fuel?

ended up being the fuel cut, I forgot to plug it... I have it hooked up now to a vacuum switch so I can turn the truck off from a button on the dash.. The truck drives awsome.
[Image: engineswaps090.jpg]
[Image: th_engineswaps091.jpg]

winmutt
bitbanger

3,468
04-13-2009, 02:45 PM #9
Get rid of all that crap on the valve cover.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
04-13-2009, 02:45 PM #9

Get rid of all that crap on the valve cover.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

tantank79
T3-45

109
04-13-2009, 04:09 PM #10
So wait a minute, you're using the Toyota transmission?! We MUST have more information on how you mated the engine/trans!

Please start a thread in the drivetrain section.
This post was last modified: 04-13-2009, 04:09 PM by tantank79.

-Brian

1983 300TD
1982 240D
1981 280TE
tantank79
04-13-2009, 04:09 PM #10

So wait a minute, you're using the Toyota transmission?! We MUST have more information on how you mated the engine/trans!

Please start a thread in the drivetrain section.


-Brian

1983 300TD
1982 240D
1981 280TE

kamel
Naturally-aspirated SUCKS

176
04-13-2009, 08:04 PM #11
Cool swap. Sounds like a toyota starter to me. Wink

'78 300D, OM617.912: 4spd manual, TB03 at 10PSI, 26*BTDC, DV's turned, HVAC, emissions system removed, e-fan, short ram, 3" downpipe to straight exhaust, W126 Bendix brakes, MR2 Spyder seats. 2890lbs
kamel
04-13-2009, 08:04 PM #11

Cool swap. Sounds like a toyota starter to me. Wink


'78 300D, OM617.912: 4spd manual, TB03 at 10PSI, 26*BTDC, DV's turned, HVAC, emissions system removed, e-fan, short ram, 3" downpipe to straight exhaust, W126 Bendix brakes, MR2 Spyder seats. 2890lbs

winmutt
bitbanger

3,468
04-14-2009, 09:15 AM #12
If you guys check out the thread at the 4btswaps link listed at the top, he's got a full build process.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
04-14-2009, 09:15 AM #12

If you guys check out the thread at the 4btswaps link listed at the top, he's got a full build process.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

GREASY_BEAST
Holset

411
04-15-2009, 01:14 PM #13
Nice job man! I like your method of marking the tranny bolt holes in the adapter. Also, it looks like the starter is in the correct place for putting a toyota tranny in a benz.. Do they make a 2WD 5spd with the same pattern? How much torque can these little things take?
GREASY_BEAST
04-15-2009, 01:14 PM #13

Nice job man! I like your method of marking the tranny bolt holes in the adapter. Also, it looks like the starter is in the correct place for putting a toyota tranny in a benz.. Do they make a 2WD 5spd with the same pattern? How much torque can these little things take?

 
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