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1991 300d almost stalls please help - Printable Version

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1991 300d almost stalls please help - 300dw124 - 02-28-2014

Im new here I just purchased a 1991 mercedes 300d 2.5 my issue is when I let off the fuel pedal the car it almost stalls sometimes it will shut off too. Can anyone help me anyone else ever have this issue?Huh


RE: 1991 300d almost stalls please help - Stevo-trendy - 02-28-2014

Air leak ? Check your fuel pipes the clear ones go hard & brittle with age & split letting air into the system , also worth taking the fuel tank strainer out & cleaning it if it hasn't already been done


RE: 1991 300d almost stalls please help - 300dw124 - 02-28-2014

Thnak you I will take a look and see if thats the cause


RE: 1991 300d almost stalls please help - Duncansport - 02-28-2014

Does it always idle low? Id start by checking the overvoltage relay and it's fuse mounted on top. It is located behind the battery, red with a 10A fuse in the top.


RE: 1991 300d almost stalls please help - 300dw124 - 02-28-2014

It idles just above the 5

http://youtu.be/6Am-od9sncU this is a video of what its doing


RE: 1991 300d almost stalls please help - Duncansport - 03-01-2014

Idles to low, check the overvoltage relay. If it's ok check the elr for power.


RE: 1991 300d almost stalls please help - 300dw124 - 03-01-2014

Where are they located


RE: 1991 300d almost stalls please help - Duncansport - 03-01-2014

(03-01-2014, 11:49 AM)300dw124 Where are they located

behind the battery clipped to the ABS controller bracket


RE: 1991 300d almost stalls please help - 300dw124 - 03-02-2014

I checked everything the lines are good the overvoltage relay is good still havnt found the elr. Im starting to loose hope


RE: 1991 300d almost stalls please help - Duncansport - 03-02-2014

Elr is the red hoocky puck looking thing sticking off the back of the injection pump. It has a two wire plug on the top that controls the idle


RE: 1991 300d almost stalls please help - Tito - 03-02-2014

Could be me but isn't that thing overheated? I never ever got mine above 80.


RE: 1991 300d almost stalls please help - 300dw124 - 03-02-2014

I hope its not over heating I dont know the normal operating time


RE: 1991 300d almost stalls please help - Duncansport - 03-03-2014

(03-02-2014, 10:38 PM)300dw124 I hope its not over heating I dont know the normal operating time

Did you check the ELR yet Huh Operating temp is between 80-100C on the gauge.
With the engine running there should be a ground and some sort of power at the connector for the elr.


RE: 1991 300d almost stalls please help - 300dw124 - 03-03-2014

Thank you duncansport the idle was the problem now its ruining alot better


RE: 1991 300d almost stalls please help - Duncansport - 03-03-2014

(03-03-2014, 01:54 PM)300dw124 Thank you duncansport the idle was the problem now its ruining alot better

glad to hear! now time for some pump work, turbo, exhaust manifold and intake manifold! Big Grin


RE: 1991 300d almost stalls please help - 300dw124 - 03-04-2014

What kinda stuff can I do too the intake manifold and exhaust manifold to upgrade then and what turbo can I use?


RE: 1991 300d almost stalls please help - Duncansport - 03-04-2014

(03-04-2014, 12:17 AM)300dw124 What kinda stuff can I do too the intake manifold and exhaust manifold to upgrade then and what turbo can I use?

PM, i have a bunch of modified OM602 parts (intake with external inlet, exhaust manifold with external waste gate and a T3 flange)


RE: 1991 300d almost stalls please help - 300dw124 - 03-04-2014

Pm sent