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Alternatives to the plastic intake manifold on OM605 - Printable Version

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+--- Thread: Alternatives to the plastic intake manifold on OM605 (/showthread.php?tid=4708)



Alternatives to the plastic intake manifold on OM605 - Eric78 - 07-07-2013

Only just realised yesterday that the intake manifold & crossover pipe on this engine are plastic, I'm guessing these won't withstand big turbos, so what are the alternatives?


RE: Alternatives to the plastic intake manifold on OM605 - mantahead - 07-07-2013

(07-07-2013, 02:53 AM)Eric78 Only just realised yesterday that the intake manifold & crossover pipe on this engine are plastic, I'm guessing these won't withstand big turbos, so what are the alternatives?

you can use aluminium 6 cylinder manifold and cut one port off.


RE: Alternatives to the plastic intake manifold on OM605 - Mark_M - 07-07-2013

The plastic intakes are actually pretty damn strong and don't conduct the heat anything like as much so I wouldn't dismiss it just because it's plastic. Course it depends how far your going and if you need to change the shape at all.


RE: Alternatives to the plastic intake manifold on OM605 - Eric78 - 07-08-2013

(07-07-2013, 10:48 AM)Mark_M The plastic intakes are actually pretty damn strong and don't conduct the heat anything like as much so I wouldn't dismiss it just because it's plastic.
Not sure if the plenum is big enough though, I have an HX35 & an HX52, I've been considering using them together in compound, but might use just the HX35.

(07-07-2013, 06:55 AM)mantahead you can use aluminium 6 cylinder manifold and cut one port off.

Anything to do with the 606 will be harder to get here than this engine was.


RE: Alternatives to the plastic intake manifold on OM605 - EDH_Performance - 07-08-2013

(07-07-2013, 10:48 AM)Mark_M The plastic intakes are actually pretty damn strong and don't conduct the heat anything like as much so I wouldn't dismiss it just because it's plastic. Course it depends how far your going and if you need to change the shape at all.

Do you think it can handle 3bars?


RE: Alternatives to the plastic intake manifold on OM605 - Simpler=Better - 07-08-2013

You can always trace a gasket onto some aluminum and make a plenum Smile


RE: Alternatives to the plastic intake manifold on OM605 - Mark_M - 07-08-2013

(07-08-2013, 01:55 AM)EDH_Performance
(07-07-2013, 10:48 AM)Mark_M The plastic intakes are actually pretty damn strong and don't conduct the heat anything like as much so I wouldn't dismiss it just because it's plastic. Course it depends how far your going and if you need to change the shape at all.

Do you think it can handle 3bars?

Your the man that can find out Big Grin

If it wasn't such a pain to seal all the holes I would pressure test mine because I can't use it anyway.

If you cant get a 606 inlet and you need it to be alloy then I think you will have to make your own.


RE: Alternatives to the plastic intake manifold on OM605 - EDH_Performance - 07-09-2013

(07-08-2013, 06:12 PM)Mark_M
(07-08-2013, 01:55 AM)EDH_Performance
(07-07-2013, 10:48 AM)Mark_M The plastic intakes are actually pretty damn strong and don't conduct the heat anything like as much so I wouldn't dismiss it just because it's plastic. Course it depends how far your going and if you need to change the shape at all.

Do you think it can handle 3bars?

Your the man that can find out Big Grin

If it wasn't such a pain to seal all the holes I would pressure test mine because I can't use it anyway.

If you cant get a 606 inlet and you need it to be alloy then I think you will have to make your own.

It will be tested in my 250tdt dailydriver! It looks like a good and strong casting, so let`s hope it dont seperate...


RE: Alternatives to the plastic intake manifold on OM605 - dieselmeken - 07-09-2013

(07-09-2013, 01:52 AM)EDH_Performance It will be tested in my 250tdt dailydriver! It looks like a good and strong casting, so let`s hope it dont seperate...

With that pump im sure the engine will separet before the inlet manifold....


RE: Alternatives to the plastic intake manifold on OM605 - EDH_Performance - 07-09-2013

(07-09-2013, 02:09 AM)dieselmeken
(07-09-2013, 01:52 AM)EDH_Performance It will be tested in my 250tdt dailydriver! It looks like a good and strong casting, so let`s hope it dont seperate...

With that pump im sure the engine will separet before the inlet manifold....

Hoho, not when my holset HE300WG pushing 4 bars easily! Big Grin