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My 83 300D

My 83 300D

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BRABUS
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GT2559V

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02-12-2011, 07:01 PM #101
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Modifying the intake manifold.
[Image: 146d52af-e6a2-4275-a526-6b378f8e3173.jpg]
[Image: 8897fbda-3b48-4346-8bd4-34be710c682f.jpg]
[Image: 37f4273e-c1b2-4b77-9a4f-6b1a1e8b0ec7.jpg]

When its welded i will grind and smooth it out on both out and inside.
But this is just a temporary solution, will make a bigger plenum on this intake someday when i get the time Smile
BRABUS
02-12-2011, 07:01 PM #101

Modifying the intake manifold.
[Image: 146d52af-e6a2-4275-a526-6b378f8e3173.jpg]
[Image: 8897fbda-3b48-4346-8bd4-34be710c682f.jpg]
[Image: 37f4273e-c1b2-4b77-9a4f-6b1a1e8b0ec7.jpg]

When its welded i will grind and smooth it out on both out and inside.
But this is just a temporary solution, will make a bigger plenum on this intake someday when i get the time Smile




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BRABUS
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02-13-2011, 12:33 PM #102
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Started with the exhaust manifold today.
Used mild steel with 38mm internal diameter and 42mm outer.
The pipes are cut and coned into about 35-36mm to match the flange/exhaust outlets in the head.
Tomorrow i will cut they a little shorter and start with the bends/the rest.
Here is a pic how it is right now.

[Image: 9aecdeb3-1d9f-4335-be5c-08429e2d0563.jpg]
This post was last modified: 02-13-2011, 12:35 PM by BRABUS.
BRABUS
02-13-2011, 12:33 PM #102

Started with the exhaust manifold today.
Used mild steel with 38mm internal diameter and 42mm outer.
The pipes are cut and coned into about 35-36mm to match the flange/exhaust outlets in the head.
Tomorrow i will cut they a little shorter and start with the bends/the rest.
Here is a pic how it is right now.

[Image: 9aecdeb3-1d9f-4335-be5c-08429e2d0563.jpg]

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garage
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Bush Taxi

893
02-13-2011, 01:36 PM #103
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This kicks ass BRABUS keep on keepin on man! I cant wait to see how the plenum and the exhaust manifold turns out.
1987 300D: EGR Delete, ARV Delete, Cold Air Intake...
garage
02-13-2011, 01:36 PM #103

This kicks ass BRABUS keep on keepin on man! I cant wait to see how the plenum and the exhaust manifold turns out.

1987 300D: EGR Delete, ARV Delete, Cold Air Intake...

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DeliveryValve
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Superturbo

1,338
02-13-2011, 06:03 PM #104
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(02-11-2011, 10:24 AM)BRABUS New intake SmileSmile Thanks DeliveryValve..
.

Glad it made it and it's on the engine... well sort of. How did the box survive? I am always curious on how shipping folks treat boxes.

Looking for forward to seeing more progress. Again, great job so far!



.
Gota love Mercedes Diesels!



.
DeliveryValve
02-13-2011, 06:03 PM #104

(02-11-2011, 10:24 AM)BRABUS New intake SmileSmile Thanks DeliveryValve..
.

Glad it made it and it's on the engine... well sort of. How did the box survive? I am always curious on how shipping folks treat boxes.

Looking for forward to seeing more progress. Again, great job so far!



.

Gota love Mercedes Diesels!



.

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300D50
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Graphite Moderator, ala RBMK

775
02-13-2011, 06:06 PM #105
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Looks sexy!
I do wonder how real those are though...

Oh, and the intake looks awesome too! :p
This post was last modified: 02-13-2011, 06:07 PM by 300D50.
1990 Power Ram 50 V6 SOHC 24V 6g72

I can be wrong, don't take everything I say as verbatim, please fact-check first.
My posts are my personal opinions and thoughts, unless otherwise noted.
300D50
02-13-2011, 06:06 PM #105

Looks sexy!
I do wonder how real those are though...

Oh, and the intake looks awesome too! :p

1990 Power Ram 50 V6 SOHC 24V 6g72

I can be wrong, don't take everything I say as verbatim, please fact-check first.
My posts are my personal opinions and thoughts, unless otherwise noted.

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BRABUS
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GT2559V

182
02-14-2011, 12:23 AM #106
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(02-13-2011, 06:03 PM)DeliveryValve
(02-11-2011, 10:24 AM)BRABUS New intake SmileSmile Thanks DeliveryValve..
.

Glad it made it and it's on the engine... well sort of. How did the box survive? I am always curious on how shipping folks treat boxes.

Looking for forward to seeing more progress. Again, great job so far!

.

The box was in great shape Smile

BRABUS
02-14-2011, 12:23 AM #106

(02-13-2011, 06:03 PM)DeliveryValve
(02-11-2011, 10:24 AM)BRABUS New intake SmileSmile Thanks DeliveryValve..
.

Glad it made it and it's on the engine... well sort of. How did the box survive? I am always curious on how shipping folks treat boxes.

Looking for forward to seeing more progress. Again, great job so far!

.

The box was in great shape Smile

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BRABUS
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GT2559V

182
02-14-2011, 05:00 PM #107
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Almost done with the intake manifold. A little grinding inside and its all done.
[Image: c837aad0-a9b8-48a7-93cc-5f2844cfdedf.jpg]
[Image: 6dc6019f-5f56-4e37-8e96-d0f113b33da3.jpg]
But this is only done because i want the car back in daily use(tired of driving a old nissanSmile)
When i get my modded IP i will build the plenum twice as big almost.
BRABUS
02-14-2011, 05:00 PM #107

Almost done with the intake manifold. A little grinding inside and its all done.
[Image: c837aad0-a9b8-48a7-93cc-5f2844cfdedf.jpg]
[Image: 6dc6019f-5f56-4e37-8e96-d0f113b33da3.jpg]
But this is only done because i want the car back in daily use(tired of driving a old nissanSmile)
When i get my modded IP i will build the plenum twice as big almost.

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300D50
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775
02-14-2011, 07:13 PM #108
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Keep up the good work!
1990 Power Ram 50 V6 SOHC 24V 6g72

I can be wrong, don't take everything I say as verbatim, please fact-check first.
My posts are my personal opinions and thoughts, unless otherwise noted.
300D50
02-14-2011, 07:13 PM #108

Keep up the good work!

1990 Power Ram 50 V6 SOHC 24V 6g72

I can be wrong, don't take everything I say as verbatim, please fact-check first.
My posts are my personal opinions and thoughts, unless otherwise noted.

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BRABUS
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GT2559V

182
02-16-2011, 04:49 PM #109
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had some time to work on the header. But i have only received 4 90degree bends. Så i couldnt do much. Will receive 30 90Degree bends and 15feet pipe later this weekend.
[Image: 5ea0c0b2-0946-4ddc-83bf-c5af241633f5.jpg]
BRABUS
02-16-2011, 04:49 PM #109

had some time to work on the header. But i have only received 4 90degree bends. Så i couldnt do much. Will receive 30 90Degree bends and 15feet pipe later this weekend.
[Image: 5ea0c0b2-0946-4ddc-83bf-c5af241633f5.jpg]

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BRABUS
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02-18-2011, 06:04 PM #110
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Removed the battery from the engine compartment, i put it with the other battery in the trunk. Got a little better space in the engine compartment now...
[Image: 5b064b46-e634-4b93-b526-a5658e2d9c9d.jpg]
Also started with the rest of the header, but did only runner 1 and 2 almost finnished. Both are 62.5cm long, all runners wil be around 75cm when they meet inside the collector.
[Image: 37a35072-a405-4eb6-bc9b-f59c2cc624ef.jpg]
BRABUS
02-18-2011, 06:04 PM #110

Removed the battery from the engine compartment, i put it with the other battery in the trunk. Got a little better space in the engine compartment now...
[Image: 5b064b46-e634-4b93-b526-a5658e2d9c9d.jpg]
Also started with the rest of the header, but did only runner 1 and 2 almost finnished. Both are 62.5cm long, all runners wil be around 75cm when they meet inside the collector.
[Image: 37a35072-a405-4eb6-bc9b-f59c2cc624ef.jpg]

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s123
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Naturally-aspirated

14
02-19-2011, 09:40 AM #111
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This is a very cool car! Smart thing to do to get better weight balance and more room. What kind of cables are you using (mm2)?
s123
02-19-2011, 09:40 AM #111

This is a very cool car! Smart thing to do to get better weight balance and more room. What kind of cables are you using (mm2)?

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BRABUS
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02-19-2011, 10:06 AM #112
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Thanks
The power cable is 60mm2, i guess it wil work.
But i dont know if it would knock out the 250A auto Fuse..
BRABUS
02-19-2011, 10:06 AM #112

Thanks
The power cable is 60mm2, i guess it wil work.
But i dont know if it would knock out the 250A auto Fuse..

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s123
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Naturally-aspirated

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02-19-2011, 10:13 AM #113
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Spent to much time on Facebook, found my self looking for the 'Like' button..... Hey I like this!!
This post was last modified: 02-19-2011, 10:15 AM by s123.
s123
02-19-2011, 10:13 AM #113

Spent to much time on Facebook, found my self looking for the 'Like' button..... Hey I like this!!

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BRABUS
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02-19-2011, 02:58 PM #114
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Worked with the header som hours today.
But once again i used all the bends, i hope my dealer have received the last ones i ordered by monday.
All runners are 62cm +-2-3mm. Now only need bends to finnish cyl3,wastegate,egt bung and collector. Then my welder can weld it all togheter Smile
Here are some pics
[Image: 4c640a45-9321-4078-bbc2-22a0878e539a.jpg]
[Image: db5171a0-68d3-4c71-8ed4-0f9713eb46c7.jpg]
[Image: f7293baa-dbfa-4db4-b4bb-613f48f8bdd5.jpg]
BRABUS
02-19-2011, 02:58 PM #114

Worked with the header som hours today.
But once again i used all the bends, i hope my dealer have received the last ones i ordered by monday.
All runners are 62cm +-2-3mm. Now only need bends to finnish cyl3,wastegate,egt bung and collector. Then my welder can weld it all togheter Smile
Here are some pics
[Image: 4c640a45-9321-4078-bbc2-22a0878e539a.jpg]
[Image: db5171a0-68d3-4c71-8ed4-0f9713eb46c7.jpg]
[Image: f7293baa-dbfa-4db4-b4bb-613f48f8bdd5.jpg]

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mike-81-240d
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more like mike-84-300d now

427
02-19-2011, 06:26 PM #115
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How did you go about mounting the driving/ fog lights to the front bumper? Did you drill directly into the bumper, or make a bar type thing? Heart

Oh boy I hope you went with 3000, 4300, or 5000k bulbs. Big Grin
1981 Mercedes 300TD Lowered 4 speed manual Holset HX30 
mike-81-240d
02-19-2011, 06:26 PM #115

How did you go about mounting the driving/ fog lights to the front bumper? Did you drill directly into the bumper, or make a bar type thing? Heart

Oh boy I hope you went with 3000, 4300, or 5000k bulbs. Big Grin

1981 Mercedes 300TD Lowered 4 speed manual Holset HX30 

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BRABUS
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02-19-2011, 06:42 PM #116
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The lights is mounted on a plate/bracket thats is between the bumper and the license plate. With only 2 bolts to hold the lincense plate/ lights. Off course the lights are 4300k.
BRABUS
02-19-2011, 06:42 PM #116

The lights is mounted on a plate/bracket thats is between the bumper and the license plate. With only 2 bolts to hold the lincense plate/ lights. Off course the lights are 4300k.

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ID240D
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K26-2

29
02-19-2011, 08:11 PM #117
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Great work can't wait to see the finished product
1983 300D 246,000 with lots of goodies (Sasha)
1980 300TD 200K Third row seat

We live in a world that goes faster every day and it seems there's a lack of time for each one of us



ID240D
02-19-2011, 08:11 PM #117

Great work can't wait to see the finished product

1983 300D 246,000 with lots of goodies (Sasha)
1980 300TD 200K Third row seat

We live in a world that goes faster every day and it seems there's a lack of time for each one of us



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dieselboy
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Rotatin 5500 times a minute

680
02-20-2011, 03:00 AM #118
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It's a pita making a header for a 5cyl huh? I'm curious as to what you are doing for the collector. I was making a header for my t5 Volvo but that's being put off for awhile.
-Jesse

80 300sd hy35, front mount intercooler, w115 intake, rack limiter removed, Alda removed, full load turned up, boost, ebp, trans, pyro, egr delete, 3.5" exhaust, e-fan, 16x8 rims with, 245/50 tires, lowered, bilstien 5100's, 12" front brakes, 2.65:1 diff.
97 f250 psd 4x4, crawler
70 f250 390
83 Volvo 242, lots of mods
66 Volvo amazon

10 mistsubishi fuso service truck.
dieselboy
02-20-2011, 03:00 AM #118

It's a pita making a header for a 5cyl huh? I'm curious as to what you are doing for the collector. I was making a header for my t5 Volvo but that's being put off for awhile.

-Jesse

80 300sd hy35, front mount intercooler, w115 intake, rack limiter removed, Alda removed, full load turned up, boost, ebp, trans, pyro, egr delete, 3.5" exhaust, e-fan, 16x8 rims with, 245/50 tires, lowered, bilstien 5100's, 12" front brakes, 2.65:1 diff.
97 f250 psd 4x4, crawler
70 f250 390
83 Volvo 242, lots of mods
66 Volvo amazon

10 mistsubishi fuso service truck.

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BRABUS
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GT2559V

182
02-20-2011, 05:33 AM #119
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Thanks.
First time making a collector for 5cyl, so i thougt it maybe would be a challenge.
But will see when i start at it tommorrow, i have dreamed about it last night how i should make it Smile hahaha
This post was last modified: 02-20-2011, 05:34 AM by BRABUS.
BRABUS
02-20-2011, 05:33 AM #119

Thanks.
First time making a collector for 5cyl, so i thougt it maybe would be a challenge.
But will see when i start at it tommorrow, i have dreamed about it last night how i should make it Smile hahaha

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DeliveryValve
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Superturbo

1,338
02-20-2011, 07:59 AM #120
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(02-20-2011, 05:33 AM)BRABUS Thanks.
First time making a collector for 5cyl, so i thougt it maybe would be a challenge.
But will see when i start at it tommorrow, i have dreamed about it last night how i should make it Smile hahaha

I had thoughts of having the fifth pipe come up the middle. But I assume space and pipe material limitations is hindering that idea.

Again looking good and an inspiration to others looking to build a custom header. Can't wait to see it completed!



.
Gota love Mercedes Diesels!



.
DeliveryValve
02-20-2011, 07:59 AM #120

(02-20-2011, 05:33 AM)BRABUS Thanks.
First time making a collector for 5cyl, so i thougt it maybe would be a challenge.
But will see when i start at it tommorrow, i have dreamed about it last night how i should make it Smile hahaha

I had thoughts of having the fifth pipe come up the middle. But I assume space and pipe material limitations is hindering that idea.

Again looking good and an inspiration to others looking to build a custom header. Can't wait to see it completed!



.

Gota love Mercedes Diesels!



.

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dieselboy
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Rotatin 5500 times a minute

680
02-20-2011, 11:24 AM #121
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From what I've seen is people will do a 6-1 collector then use #6 for the waste gate.
-Jesse

80 300sd hy35, front mount intercooler, w115 intake, rack limiter removed, Alda removed, full load turned up, boost, ebp, trans, pyro, egr delete, 3.5" exhaust, e-fan, 16x8 rims with, 245/50 tires, lowered, bilstien 5100's, 12" front brakes, 2.65:1 diff.
97 f250 psd 4x4, crawler
70 f250 390
83 Volvo 242, lots of mods
66 Volvo amazon

10 mistsubishi fuso service truck.
dieselboy
02-20-2011, 11:24 AM #121

From what I've seen is people will do a 6-1 collector then use #6 for the waste gate.

-Jesse

80 300sd hy35, front mount intercooler, w115 intake, rack limiter removed, Alda removed, full load turned up, boost, ebp, trans, pyro, egr delete, 3.5" exhaust, e-fan, 16x8 rims with, 245/50 tires, lowered, bilstien 5100's, 12" front brakes, 2.65:1 diff.
97 f250 psd 4x4, crawler
70 f250 390
83 Volvo 242, lots of mods
66 Volvo amazon

10 mistsubishi fuso service truck.

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BRABUS
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GT2559V

182
02-20-2011, 03:38 PM #122
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Dieselboy. That wont work so good on this setup. because collector will be for twin entry.
5cyl will go inn between cyl 1 and 2.

Give me some days and i will show you how its turns out..
BRABUS
02-20-2011, 03:38 PM #122

Dieselboy. That wont work so good on this setup. because collector will be for twin entry.
5cyl will go inn between cyl 1 and 2.

Give me some days and i will show you how its turns out..

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BRABUS
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GT2559V

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02-21-2011, 04:44 PM #123
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Modified the header today. The turbo now sits lower and i a better position than before.
But i need to lift the engine 12" to remove or install the header Smile
[Image: f466c382-abe2-4ea4-aa37-6ecb3616c1ee.jpg]
[Image: 591c2490-2ff1-40ef-a277-021c73cadf1e.jpg]
BRABUS
02-21-2011, 04:44 PM #123

Modified the header today. The turbo now sits lower and i a better position than before.
But i need to lift the engine 12" to remove or install the header Smile
[Image: f466c382-abe2-4ea4-aa37-6ecb3616c1ee.jpg]
[Image: 591c2490-2ff1-40ef-a277-021c73cadf1e.jpg]


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winmutt
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bitbanger

3,468
02-21-2011, 05:11 PM #124
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HE351VE? Also, how do those spring LSD clutches work out?
This post was last modified: 02-21-2011, 05:14 PM by winmutt.
1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
02-21-2011, 05:11 PM #124

HE351VE? Also, how do those spring LSD clutches work out?

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

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BRABUS
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182
02-21-2011, 05:15 PM #125
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HX40G OR HX40S dont remember Smile with exhaust housing 13.
BRABUS
02-21-2011, 05:15 PM #125

HX40G OR HX40S dont remember Smile with exhaust housing 13.

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BRABUS
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GT2559V

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02-22-2011, 04:40 PM #126
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The header is almost finished, i need to get my welder to tig weld it. Then i will make the pipes for the wastegate and mount a bung for manifold pressure and egt.
[Image: 472f00ab-2765-48ac-91e1-b8f4c5cafbcb.jpg]
[Image: 8f898e84-c5d6-41bd-9eed-b42564637213.jpg]
BRABUS
02-22-2011, 04:40 PM #126

The header is almost finished, i need to get my welder to tig weld it. Then i will make the pipes for the wastegate and mount a bung for manifold pressure and egt.
[Image: 472f00ab-2765-48ac-91e1-b8f4c5cafbcb.jpg]
[Image: 8f898e84-c5d6-41bd-9eed-b42564637213.jpg]

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garage
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Bush Taxi

893
02-22-2011, 05:19 PM #127
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I wish we had a smiley face that was drooling.

Those headers are bitchin.
I cant wait to possibly listen to this thing run!
Videos when finished pleassseeee
1987 300D: EGR Delete, ARV Delete, Cold Air Intake...
garage
02-22-2011, 05:19 PM #127

I wish we had a smiley face that was drooling.

Those headers are bitchin.
I cant wait to possibly listen to this thing run!
Videos when finished pleassseeee

1987 300D: EGR Delete, ARV Delete, Cold Air Intake...

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winmutt
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bitbanger

3,468
02-23-2011, 01:29 PM #128
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Divided turbo flange? 5 Cylinder?
1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
02-23-2011, 01:29 PM #128

Divided turbo flange? 5 Cylinder?

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

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BRABUS
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GT2559V

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02-23-2011, 03:34 PM #129
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Yes. divided 5cyl
BRABUS
02-23-2011, 03:34 PM #129

Yes. divided 5cyl

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winmutt
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bitbanger

3,468
02-23-2011, 05:42 PM #130
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I guess that wont hurt anything, just kind of odd? Is that turbo divided as well?
1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
02-23-2011, 05:42 PM #130

I guess that wont hurt anything, just kind of odd? Is that turbo divided as well?

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

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BRABUS
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02-24-2011, 12:20 AM #131
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yes the turbo is divided also. maybe odd. but it works!
BRABUS
02-24-2011, 12:20 AM #131

yes the turbo is divided also. maybe odd. but it works!

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BRABUS
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03-05-2011, 10:13 PM #132
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Me and 4 buddies are currently moving to a new garage. We have drove 2 times with big semies full of parts,engines,tires and tools. And also moved all 13 cars and the dragster we had in the old garage.
We also have to make new wiring to the lights and heaters in the new garage, also try to get the ice/water out of the garage and seal the wall where it meets the concrete.
So there will be some weeks until i get to weld together the header, and continue with this car.
But i have received some new parts and waiting for moreSmile
Also installed this : Smile
[Image: 5caa120d-392e-470e-acdf-72141793e8b7.jpg]
BRABUS
03-05-2011, 10:13 PM #132

Me and 4 buddies are currently moving to a new garage. We have drove 2 times with big semies full of parts,engines,tires and tools. And also moved all 13 cars and the dragster we had in the old garage.
We also have to make new wiring to the lights and heaters in the new garage, also try to get the ice/water out of the garage and seal the wall where it meets the concrete.
So there will be some weeks until i get to weld together the header, and continue with this car.
But i have received some new parts and waiting for moreSmile
Also installed this : Smile
[Image: 5caa120d-392e-470e-acdf-72141793e8b7.jpg]

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George3soccer
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Holset

373
03-06-2011, 02:52 PM #133
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Please let me know how you got that rpm tach wired up.
Mb 1984 w201 om603 swap.
Mb 1986 w201 190E 2.3-16v
Mb 2004 w203 C230k
George3soccer
03-06-2011, 02:52 PM #133

Please let me know how you got that rpm tach wired up.

Mb 1984 w201 om603 swap.
Mb 1986 w201 190E 2.3-16v
Mb 2004 w203 C230k

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BRABUS
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GT2559V

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03-06-2011, 03:55 PM #134
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Welded a wire on one of the three stator pins inside the alternator. The gauge is meant for alternator signal But the alternator on my car had a very small pulley/wheel. So i can calibrate it all the war down to where its should be in the rpm range. Gonna find another pulley and see how it works.
BRABUS
03-06-2011, 03:55 PM #134

Welded a wire on one of the three stator pins inside the alternator. The gauge is meant for alternator signal But the alternator on my car had a very small pulley/wheel. So i can calibrate it all the war down to where its should be in the rpm range. Gonna find another pulley and see how it works.

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garage
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893
04-01-2011, 12:23 PM #135
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Hope your move goes well!
1987 300D: EGR Delete, ARV Delete, Cold Air Intake...
garage
04-01-2011, 12:23 PM #135

Hope your move goes well!

1987 300D: EGR Delete, ARV Delete, Cold Air Intake...

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BRABUS
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182
04-01-2011, 05:22 PM #136
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almost done moving. But now i also started on my apartment. New kitchen and bathroom and so on Smile
But i my welder has started on the manifold, so there will be updates soonSmile
BRABUS
04-01-2011, 05:22 PM #136

almost done moving. But now i also started on my apartment. New kitchen and bathroom and so on Smile
But i my welder has started on the manifold, so there will be updates soonSmile

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BRABUS
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182
04-07-2011, 04:10 PM #137
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Exhaust manifold welded. execept the wastegate runners.
The final position of the turbo Smile
[Image: 9e4e6f8f-51e4-4c86-9f31-aa912e2acc3f.jpg]
Here is a video of start up. without turbo
[Image: th_36481208-c07c-4b77-b35c-52f0f485b4c5.jpg]

Here i have tacked the pipes to the wastegateSmile The last wastegate pipe will be cut and the wastegate will be mounted 2" nearer the front of the car.
[Image: e6d75bae-e0d2-4495-90af-f241b32009bb.jpg]
[Image: e48f75e3-8c21-4291-b1c8-30ad8a266f31.jpg]
BRABUS
04-07-2011, 04:10 PM #137

Exhaust manifold welded. execept the wastegate runners.
The final position of the turbo Smile
[Image: 9e4e6f8f-51e4-4c86-9f31-aa912e2acc3f.jpg]
Here is a video of start up. without turbo
[Image: th_36481208-c07c-4b77-b35c-52f0f485b4c5.jpg]

Here i have tacked the pipes to the wastegateSmile The last wastegate pipe will be cut and the wastegate will be mounted 2" nearer the front of the car.
[Image: e6d75bae-e0d2-4495-90af-f241b32009bb.jpg]
[Image: e48f75e3-8c21-4291-b1c8-30ad8a266f31.jpg]

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BRABUS
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182
04-08-2011, 05:38 PM #138
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exhaust manifold DONE!
[Image: 5edb87c3-32e2-402d-8eaa-87ec9e0b7aac.jpg]
[Image: 596eb971-c19d-4721-b8f1-2863676aae42.jpg]
BRABUS
04-08-2011, 05:38 PM #138

exhaust manifold DONE!
[Image: 5edb87c3-32e2-402d-8eaa-87ec9e0b7aac.jpg]
[Image: 596eb971-c19d-4721-b8f1-2863676aae42.jpg]

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JB3
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1,795
04-08-2011, 06:04 PM #139
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unreal Big Grin
1974 240D 617 turbo swap, W201 5-speed, in the works project
1983 240D 616 stock, DD
1989 Chevy Astro, 617 turbo swap, T5 5-speed, 4.56 diff, work van

JB3
04-08-2011, 06:04 PM #139

unreal Big Grin

1974 240D 617 turbo swap, W201 5-speed, in the works project
1983 240D 616 stock, DD
1989 Chevy Astro, 617 turbo swap, T5 5-speed, 4.56 diff, work van

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willbhere4u
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Six in a row make her go!

2,507
04-08-2011, 07:23 PM #140
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How dose that waste gate work?
1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
04-08-2011, 07:23 PM #140

How dose that waste gate work?

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

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garage
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893
04-08-2011, 07:27 PM #141
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Id like more info about the wastegate too.
1987 300D: EGR Delete, ARV Delete, Cold Air Intake...
garage
04-08-2011, 07:27 PM #141

Id like more info about the wastegate too.

1987 300D: EGR Delete, ARV Delete, Cold Air Intake...

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dieselboy
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680
04-08-2011, 08:16 PM #142
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It's just an external gate. A huge external gate.
-Jesse

80 300sd hy35, front mount intercooler, w115 intake, rack limiter removed, Alda removed, full load turned up, boost, ebp, trans, pyro, egr delete, 3.5" exhaust, e-fan, 16x8 rims with, 245/50 tires, lowered, bilstien 5100's, 12" front brakes, 2.65:1 diff.
97 f250 psd 4x4, crawler
70 f250 390
83 Volvo 242, lots of mods
66 Volvo amazon

10 mistsubishi fuso service truck.
dieselboy
04-08-2011, 08:16 PM #142

It's just an external gate. A huge external gate.

-Jesse

80 300sd hy35, front mount intercooler, w115 intake, rack limiter removed, Alda removed, full load turned up, boost, ebp, trans, pyro, egr delete, 3.5" exhaust, e-fan, 16x8 rims with, 245/50 tires, lowered, bilstien 5100's, 12" front brakes, 2.65:1 diff.
97 f250 psd 4x4, crawler
70 f250 390
83 Volvo 242, lots of mods
66 Volvo amazon

10 mistsubishi fuso service truck.

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BRABUS
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182
04-09-2011, 09:36 AM #143
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Done!
Only need to wrap the downpipe now.
[Image: c774c2bd-e142-4173-a75b-0a8deff2c2e6.jpg]
[Image: 9c357045-6535-4df4-b46a-047385681265.jpg]
[Image: th_3beab7d5-07a5-4844-a448-b131db4e6567.jpg]
BRABUS
04-09-2011, 09:36 AM #143

Done!
Only need to wrap the downpipe now.
[Image: c774c2bd-e142-4173-a75b-0a8deff2c2e6.jpg]
[Image: 9c357045-6535-4df4-b46a-047385681265.jpg]
[Image: th_3beab7d5-07a5-4844-a448-b131db4e6567.jpg]


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mike-81-240d
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more like mike-84-300d now

427
04-09-2011, 10:03 AM #144
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(04-09-2011, 09:36 AM)BRABUS Done!
Only need to wrap the downpipe now.

Is it just headers/downpipe in the video, or is the exhaust hooked up?
1981 Mercedes 300TD Lowered 4 speed manual Holset HX30 
mike-81-240d
04-09-2011, 10:03 AM #144

(04-09-2011, 09:36 AM)BRABUS Done!
Only need to wrap the downpipe now.

Is it just headers/downpipe in the video, or is the exhaust hooked up?

1981 Mercedes 300TD Lowered 4 speed manual Holset HX30 

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BRABUS
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182
04-09-2011, 10:51 AM #145
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Only downpipe on the video
BRABUS
04-09-2011, 10:51 AM #145

Only downpipe on the video

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willbhere4u
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Six in a row make her go!

2,507
04-09-2011, 11:34 AM #146
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Where dose the waste gate hook back in to the exhaust? I can see that it relives both sides of the divided exhaust housing but it has to dump back in the the exhaust some where?
1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
04-09-2011, 11:34 AM #146

Where dose the waste gate hook back in to the exhaust? I can see that it relives both sides of the divided exhaust housing but it has to dump back in the the exhaust some where?

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

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George3soccer
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Holset

373
04-09-2011, 04:03 PM #147
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Unless the wastegate has its own downpipe.

Sounds amazing bro.
Mb 1984 w201 om603 swap.
Mb 1986 w201 190E 2.3-16v
Mb 2004 w203 C230k
George3soccer
04-09-2011, 04:03 PM #147

Unless the wastegate has its own downpipe.

Sounds amazing bro.

Mb 1984 w201 om603 swap.
Mb 1986 w201 190E 2.3-16v
Mb 2004 w203 C230k

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BRABUS
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182
04-09-2011, 05:45 PM #148
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Wastgate has its own downpipe also called SCREAMER pipeSmile
BRABUS
04-09-2011, 05:45 PM #148

Wastgate has its own downpipe also called SCREAMER pipeSmile

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dieselboy
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680
04-09-2011, 06:44 PM #149
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Sounds great!!
-Jesse

80 300sd hy35, front mount intercooler, w115 intake, rack limiter removed, Alda removed, full load turned up, boost, ebp, trans, pyro, egr delete, 3.5" exhaust, e-fan, 16x8 rims with, 245/50 tires, lowered, bilstien 5100's, 12" front brakes, 2.65:1 diff.
97 f250 psd 4x4, crawler
70 f250 390
83 Volvo 242, lots of mods
66 Volvo amazon

10 mistsubishi fuso service truck.
dieselboy
04-09-2011, 06:44 PM #149

Sounds great!!

-Jesse

80 300sd hy35, front mount intercooler, w115 intake, rack limiter removed, Alda removed, full load turned up, boost, ebp, trans, pyro, egr delete, 3.5" exhaust, e-fan, 16x8 rims with, 245/50 tires, lowered, bilstien 5100's, 12" front brakes, 2.65:1 diff.
97 f250 psd 4x4, crawler
70 f250 390
83 Volvo 242, lots of mods
66 Volvo amazon

10 mistsubishi fuso service truck.

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willbhere4u
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Six in a row make her go!

2,507
04-09-2011, 07:26 PM #150
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^^^ditto^^^
1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
04-09-2011, 07:26 PM #150

^^^ditto^^^

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

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