STD Other Projects My 1987 300D

My 1987 300D

My 1987 300D

 
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winmutt
bitbanger

3,468
08-25-2013, 08:44 PM #351
Problems every where.

Popped a flexdisk on Fri driving into work, popped my air bags with it. Quite shocking. Located a harder lemforder 80mm flex dsk only to find this was the beginning of y problems. When I bought the trans the flex disk was on it and being the cheap skate I am, I used it. Lasted three years. Today, I found out that the yoke on the trans is a 75mm, not a 80mm and the yahoo PO forced fit it. So I will now try to source a 87 300 ds and a yoke.

Far less of an issue, popped a silicone reducer, split it in the middle. The non reinforced ones are real POS.
This post was last modified: 08-25-2013, 08:44 PM by winmutt.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
08-25-2013, 08:44 PM #351

Problems every where.

Popped a flexdisk on Fri driving into work, popped my air bags with it. Quite shocking. Located a harder lemforder 80mm flex dsk only to find this was the beginning of y problems. When I bought the trans the flex disk was on it and being the cheap skate I am, I used it. Lasted three years. Today, I found out that the yoke on the trans is a 75mm, not a 80mm and the yahoo PO forced fit it. So I will now try to source a 87 300 ds and a yoke.

Far less of an issue, popped a silicone reducer, split it in the middle. The non reinforced ones are real POS.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

winmutt
bitbanger

3,468
08-26-2013, 01:03 PM #352
This was one of those "other" things I was supposed to check after a few weeks.

[Image: busted.boot.jpg]
This post was last modified: 08-26-2013, 01:14 PM by winmutt.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
08-26-2013, 01:03 PM #352

This was one of those "other" things I was supposed to check after a few weeks.

[Image: busted.boot.jpg]


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

Duncansport
Holset

526
08-26-2013, 02:16 PM #353
(08-26-2013, 01:03 PM)winmutt This was one of those "other" things I was supposed to check after a few weeks.

[Image: busted.boot.jpg]

What the?
Duncansport
08-26-2013, 02:16 PM #353

(08-26-2013, 01:03 PM)winmutt This was one of those "other" things I was supposed to check after a few weeks.

[Image: busted.boot.jpg]

What the?

Simpler=Better
PORTED HEAD

2,127
08-26-2013, 03:02 PM #354
I used nothing but gorilla tape to make a 45° boot once. Held 8psi for the 200 miles home, no lie.

Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
Simpler=Better
08-26-2013, 03:02 PM #354

I used nothing but gorilla tape to make a 45° boot once. Held 8psi for the 200 miles home, no lie.


Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?

winmutt
bitbanger

3,468
08-27-2013, 04:05 AM #355
The sad part is that I ended up reworking my tubing to remove some 45* couplers.... And ended up 1 straight couple short. Guess who had to reuse a busted reducer as a straight coupler? 4 more straight coupled in the mail just in case....

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
08-27-2013, 04:05 AM #355

The sad part is that I ended up reworking my tubing to remove some 45* couplers.... And ended up 1 straight couple short. Guess who had to reuse a busted reducer as a straight coupler? 4 more straight coupled in the mail just in case....


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

maxypriest
Holset

287
08-27-2013, 06:49 AM #356
(08-26-2013, 02:16 PM)Duncansport
(08-26-2013, 01:03 PM)winmutt This was one of those "other" things I was supposed to check after a few weeks.

[Image: busted.boot.jpg]

What the?

There used to be a whole website with pictures dedicated to outrageous automotive bodges people had done to get home/discovered/lived with.
A pair of Mole grips instead of steering wheel etc…

W124 om606 HX40 finished and it's a beauty 450bhp/456ft-lbs
maxypriest
08-27-2013, 06:49 AM #356

(08-26-2013, 02:16 PM)Duncansport
(08-26-2013, 01:03 PM)winmutt This was one of those "other" things I was supposed to check after a few weeks.

[Image: busted.boot.jpg]

What the?

There used to be a whole website with pictures dedicated to outrageous automotive bodges people had done to get home/discovered/lived with.
A pair of Mole grips instead of steering wheel etc…


W124 om606 HX40 finished and it's a beauty 450bhp/456ft-lbs

winmutt
bitbanger

3,468
08-29-2013, 08:25 AM #357
So continuing my ghetto fabrication, I went about removing some of the 45* adapters and mis counted the number of straight adapters I had. So *what* did I do? You guessed it. Cut the 2.5" off the crap reducer and put it on. Test drive, the tbolt clamp on it broke. Went to autozoo and picked up another one. Yesterday, popped the crap coupler off at 3rd gear WOT. Did a work parking lot fix last night and was sure it was good.....

Blew it again today 3rd gear WOT coming into work.... Where is that tracking number on my reinforced couplers? Found this pretty decent deal : http://www.ebay.com/itm/281154533569?ssP...1497.l2649

Gonna have to put a bit of a lip on the pipe this time.
This post was last modified: 08-29-2013, 08:28 AM by winmutt.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
08-29-2013, 08:25 AM #357

So continuing my ghetto fabrication, I went about removing some of the 45* adapters and mis counted the number of straight adapters I had. So *what* did I do? You guessed it. Cut the 2.5" off the crap reducer and put it on. Test drive, the tbolt clamp on it broke. Went to autozoo and picked up another one. Yesterday, popped the crap coupler off at 3rd gear WOT. Did a work parking lot fix last night and was sure it was good.....

Blew it again today 3rd gear WOT coming into work.... Where is that tracking number on my reinforced couplers? Found this pretty decent deal : http://www.ebay.com/itm/281154533569?ssP...1497.l2649

Gonna have to put a bit of a lip on the pipe this time.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

JB3
Superturbo

1,795
08-29-2013, 09:33 AM #358
lol

third times a charm.

Where are your industrial zip ties?

1974 240D 617 turbo swap, W201 5-speed, in the works project
1983 240D 616 stock, DD
1989 Chevy Astro, 617 turbo swap, T5 5-speed, 4.56 diff, work van

JB3
08-29-2013, 09:33 AM #358

lol

third times a charm.

Where are your industrial zip ties?


1974 240D 617 turbo swap, W201 5-speed, in the works project
1983 240D 616 stock, DD
1989 Chevy Astro, 617 turbo swap, T5 5-speed, 4.56 diff, work van

raysorenson
Superturbo

1,162
08-29-2013, 11:53 AM #359
Hairspray does a good job of helping couplers stay on metal pipes.
raysorenson
08-29-2013, 11:53 AM #359

Hairspray does a good job of helping couplers stay on metal pipes.

winmutt
bitbanger

3,468
08-29-2013, 04:47 PM #360
(08-29-2013, 11:53 AM)raysorenson Hairspray does a good job of helping couplers stay on metal pipes.

DULY NOTED!

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
08-29-2013, 04:47 PM #360

(08-29-2013, 11:53 AM)raysorenson Hairspray does a good job of helping couplers stay on metal pipes.

DULY NOTED!


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

winmutt
bitbanger

3,468
08-30-2013, 09:06 AM #361
Dog woke me up at 4am. Armed with my new couplers I've spent the morning reworking the entire mounting. I cut into the radiator mounts and pulled the intecooler in about 1.5" at the top which gave about 1/2" more clearance at the bottom. I'm trying to verify that if I spend the loot on a front spoiler that it will fit.

Found this guy : http://cgi.ebay.com/ws/eBayISAPI.dll?Vie...1326507636

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
08-30-2013, 09:06 AM #361

Dog woke me up at 4am. Armed with my new couplers I've spent the morning reworking the entire mounting. I cut into the radiator mounts and pulled the intecooler in about 1.5" at the top which gave about 1/2" more clearance at the bottom. I'm trying to verify that if I spend the loot on a front spoiler that it will fit.

Found this guy : http://cgi.ebay.com/ws/eBayISAPI.dll?Vie...1326507636


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

Simpler=Better
PORTED HEAD

2,127
08-30-2013, 09:45 AM #362
Why are you using the $5 HF screwdrivers? Throw those out and get the green/orange $20 they're worth every cent.

EDIT: I guess they changed the colors, but the mold looks teh same. http://www.harborfreight.com/8-piece-pro...94607.html

I've been abusing these for a while and the tips really are heat treated, I haven't rounded any off yet.
This post was last modified: 08-30-2013, 11:02 AM by Simpler=Better.

Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
Simpler=Better
08-30-2013, 09:45 AM #362

Why are you using the $5 HF screwdrivers? Throw those out and get the green/orange $20 they're worth every cent.

EDIT: I guess they changed the colors, but the mold looks teh same. http://www.harborfreight.com/8-piece-pro...94607.html

I've been abusing these for a while and the tips really are heat treated, I haven't rounded any off yet.


Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?

winmutt
bitbanger

3,468
08-30-2013, 10:37 AM #363
(08-30-2013, 09:45 AM)Simpler=Better Why are you using the $5 HF screwdrivers? Throw those out and get the green/orange $20 they're worth every cent.

Besides the large ones, the stubbies are all that I have left. I'll take a look at the ones you mentioned.

So here is quick shot of my chin tuck:

[Image: fmic.tuck.part1.jpg]
Before surgery:
[Image: fmic.lights.jpg]

I should be able to go in another inch at the top. Rather than cut out the radiator support altogether I cut in at the top and then flattened them back. This still allows for a substantial amount of metal at the top.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
08-30-2013, 10:37 AM #363

(08-30-2013, 09:45 AM)Simpler=Better Why are you using the $5 HF screwdrivers? Throw those out and get the green/orange $20 they're worth every cent.

Besides the large ones, the stubbies are all that I have left. I'll take a look at the ones you mentioned.

So here is quick shot of my chin tuck:

[Image: fmic.tuck.part1.jpg]
Before surgery:
[Image: fmic.lights.jpg]

I should be able to go in another inch at the top. Rather than cut out the radiator support altogether I cut in at the top and then flattened them back. This still allows for a substantial amount of metal at the top.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

willbhere4u
Six in a row make her go!

2,507
08-30-2013, 11:44 AM #364
The straighter you can get it to sit. the better the airflow will be

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
08-30-2013, 11:44 AM #364

The straighter you can get it to sit. the better the airflow will be


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

MFSuper90
Budget Builder

1,533
08-30-2013, 02:01 PM #365
(08-30-2013, 11:44 AM)willbhere4u The straighter you can get it to sit. the better the airflow will be

Also the more likely to rip it off On a speed bump/ curb/ water buffalo

'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         
MFSuper90
08-30-2013, 02:01 PM #365

(08-30-2013, 11:44 AM)willbhere4u The straighter you can get it to sit. the better the airflow will be

Also the more likely to rip it off On a speed bump/ curb/ water buffalo


'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         

willbhere4u
Six in a row make her go!

2,507
08-30-2013, 03:06 PM #366
(08-25-2013, 08:44 PM)winmutt Problems every where.

Popped a flexdisk on Fri driving into work, popped my air bags with it. Quite shocking. Located a harder lemforder 80mm flex dsk only to find this was the beginning of y problems. When I bought the trans the flex disk was on it and being the cheap skate I am, I used it. Lasted three years. Today, I found out that the yoke on the trans is a 75mm, not a 80mm and the yahoo PO forced fit it. So I will now try to source a 87 300 ds and a yoke.

Far less of an issue, popped a silicone reducer, split it in the middle. The non reinforced ones are real POS.

THE AIR BAG IN YOUR STEERING WHEEL?Sad

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
08-30-2013, 03:06 PM #366

(08-25-2013, 08:44 PM)winmutt Problems every where.

Popped a flexdisk on Fri driving into work, popped my air bags with it. Quite shocking. Located a harder lemforder 80mm flex dsk only to find this was the beginning of y problems. When I bought the trans the flex disk was on it and being the cheap skate I am, I used it. Lasted three years. Today, I found out that the yoke on the trans is a 75mm, not a 80mm and the yahoo PO forced fit it. So I will now try to source a 87 300 ds and a yoke.

Far less of an issue, popped a silicone reducer, split it in the middle. The non reinforced ones are real POS.

THE AIR BAG IN YOUR STEERING WHEEL?Sad


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

HaavardPYA
GT2559V

189
08-31-2013, 10:34 AM #367
(08-30-2013, 11:44 AM)willbhere4u The straighter you can get it to sit. the better the airflow will be

I`ve heard that the cooling is better with coolers mounted with an angle. Seen it on many racecars etc.. I may be on deep water here..
HaavardPYA
08-31-2013, 10:34 AM #367

(08-30-2013, 11:44 AM)willbhere4u The straighter you can get it to sit. the better the airflow will be

I`ve heard that the cooling is better with coolers mounted with an angle. Seen it on many racecars etc.. I may be on deep water here..

willbhere4u
Six in a row make her go!

2,507
08-31-2013, 10:50 AM #368
(08-31-2013, 10:34 AM)HaavardPYA
(08-30-2013, 11:44 AM)willbhere4u The straighter you can get it to sit. the better the airflow will be

I`ve heard that the cooling is better with coolers mounted with an angle. Seen it on many racecars etc.. I may be on deep water here..

On most race cars that have angled radiators there is some aerodynamic voodoo that straighten out the airflow over the angled radiators so it hits them flat so the air can go straight through them. they use the angle to fit a bigger radiator in the same spaceBig Grin

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
08-31-2013, 10:50 AM #368

(08-31-2013, 10:34 AM)HaavardPYA
(08-30-2013, 11:44 AM)willbhere4u The straighter you can get it to sit. the better the airflow will be

I`ve heard that the cooling is better with coolers mounted with an angle. Seen it on many racecars etc.. I may be on deep water here..

On most race cars that have angled radiators there is some aerodynamic voodoo that straighten out the airflow over the angled radiators so it hits them flat so the air can go straight through them. they use the angle to fit a bigger radiator in the same spaceBig Grin


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

1911diesel
GT2256V

108
08-31-2013, 04:18 PM #369
that was kinda the way i understood it as well, thats why i cut a bunch to make it straight up and down. i have seen angled intercoolers but as mentioned they had an air dam that directed air to them. all in all, these arnt top notch race cars. heck mine is a cobbled mess. and thats what makes it so much fun! lol but any intercooler has to better then no intercooler, right? angled/straight big/small something is better then nothing.

82 300SD-this engine may go in the 78...-Mary Jane
78 300CD-may be getting a new engine and rear end...-Brunhilde
82 300CD-uhhh race car project???-Gerda
85 300SD- the womans daily ITS F**KING PINK!-Tsybil
92 F350 CC LB dually-back up/tow pig/long haul land yacht.-Betsey

[Image: PicMonkeyCollage_zpsc1d9cd5f.jpg]
1911diesel
08-31-2013, 04:18 PM #369

that was kinda the way i understood it as well, thats why i cut a bunch to make it straight up and down. i have seen angled intercoolers but as mentioned they had an air dam that directed air to them. all in all, these arnt top notch race cars. heck mine is a cobbled mess. and thats what makes it so much fun! lol but any intercooler has to better then no intercooler, right? angled/straight big/small something is better then nothing.


82 300SD-this engine may go in the 78...-Mary Jane
78 300CD-may be getting a new engine and rear end...-Brunhilde
82 300CD-uhhh race car project???-Gerda
85 300SD- the womans daily ITS F**KING PINK!-Tsybil
92 F350 CC LB dually-back up/tow pig/long haul land yacht.-Betsey

[Image: PicMonkeyCollage_zpsc1d9cd5f.jpg]

winmutt
bitbanger

3,468
09-07-2013, 06:26 PM #370
Had a fun day at the Ford Ecoboost Drive Challenge where I got to push a 200hp turbo Fiesta (gocart) around an autocross course for 4 laps. I did pretty good, in the top 15% about 1.5s behind top score. Then I scored a 717.410 with an 80mm yoke from some russians out in the sticks. Pretty happy with the score.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
09-07-2013, 06:26 PM #370

Had a fun day at the Ford Ecoboost Drive Challenge where I got to push a 200hp turbo Fiesta (gocart) around an autocross course for 4 laps. I did pretty good, in the top 15% about 1.5s behind top score. Then I scored a 717.410 with an 80mm yoke from some russians out in the sticks. Pretty happy with the score.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

1911diesel
GT2256V

108
09-07-2013, 07:27 PM #371
man, who do i have to hurt in a very bad way to push a 200 HP turbo charged go kart with glass around a track? you lucky b@$t@rd! and nice find on the getrag. and russians, in the back woods of GA? oh no i told every one they were invading! they didnt believe me! and your dealing with the enemy! lol side note they got another one???lol

82 300SD-this engine may go in the 78...-Mary Jane
78 300CD-may be getting a new engine and rear end...-Brunhilde
82 300CD-uhhh race car project???-Gerda
85 300SD- the womans daily ITS F**KING PINK!-Tsybil
92 F350 CC LB dually-back up/tow pig/long haul land yacht.-Betsey

[Image: PicMonkeyCollage_zpsc1d9cd5f.jpg]
1911diesel
09-07-2013, 07:27 PM #371

man, who do i have to hurt in a very bad way to push a 200 HP turbo charged go kart with glass around a track? you lucky b@$t@rd! and nice find on the getrag. and russians, in the back woods of GA? oh no i told every one they were invading! they didnt believe me! and your dealing with the enemy! lol side note they got another one???lol


82 300SD-this engine may go in the 78...-Mary Jane
78 300CD-may be getting a new engine and rear end...-Brunhilde
82 300CD-uhhh race car project???-Gerda
85 300SD- the womans daily ITS F**KING PINK!-Tsybil
92 F350 CC LB dually-back up/tow pig/long haul land yacht.-Betsey

[Image: PicMonkeyCollage_zpsc1d9cd5f.jpg]

raysorenson
Superturbo

1,162
09-07-2013, 10:04 PM #372
Those Fiestas are tight FWD's. They are engineered for tight right down to the subframe bushings. Same for the Focus. I'd like to get my W124 there without making it a miserable racecar.
raysorenson
09-07-2013, 10:04 PM #372

Those Fiestas are tight FWD's. They are engineered for tight right down to the subframe bushings. Same for the Focus. I'd like to get my W124 there without making it a miserable racecar.

winmutt
bitbanger

3,468
09-09-2013, 10:04 AM #373
I am off friday and have everything I need for the drivetrain. Dropping everything from the transmission yoke on back. With the weather cooling, dyno time is coming!

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
09-09-2013, 10:04 AM #373

I am off friday and have everything I need for the drivetrain. Dropping everything from the transmission yoke on back. With the weather cooling, dyno time is coming!


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

winmutt
bitbanger

3,468
09-16-2013, 02:22 PM #374
Smooth as glass. The yoke was indeed bent, however I think I am going to have to redo the whole driveshaft. Its the smaller diameter one and I dont think there is enough rubber around the carrier bushing on the drive shaft. Still getting the "bucking" at certain light loads. I will post up on the various subframe and diff mounts and create a "meta thread" incorporating all of the available options, including Ake's poly subframes bushings.

Also, I threw in a 210 rear bar, 17 or 18mm. Not sure I like the lack of over steer, it might have been too much for the 400e bar on the front (time for something bigger up front?) Either way it was a perfect fit after I move some fuel lines around.
This post was last modified: 09-16-2013, 02:24 PM by winmutt.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
09-16-2013, 02:22 PM #374

Smooth as glass. The yoke was indeed bent, however I think I am going to have to redo the whole driveshaft. Its the smaller diameter one and I dont think there is enough rubber around the carrier bushing on the drive shaft. Still getting the "bucking" at certain light loads. I will post up on the various subframe and diff mounts and create a "meta thread" incorporating all of the available options, including Ake's poly subframes bushings.

Also, I threw in a 210 rear bar, 17 or 18mm. Not sure I like the lack of over steer, it might have been too much for the 400e bar on the front (time for something bigger up front?) Either way it was a perfect fit after I move some fuel lines around.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

winmutt
bitbanger

3,468
09-21-2013, 12:17 PM #375
[Image: 2013-09-21%2012.40.59.jpg]
[Image: 2013-09-21%2012.41.25.jpg]

Part 2 finished. Next week or 2 I need to spend more time on the lips and then a few final coats of clearcoat to cover the lip as well (and some noticeable spots I missedon the inside of the rim.

Not bad for my first try!

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
09-21-2013, 12:17 PM #375

[Image: 2013-09-21%2012.40.59.jpg]
[Image: 2013-09-21%2012.41.25.jpg]

Part 2 finished. Next week or 2 I need to spend more time on the lips and then a few final coats of clearcoat to cover the lip as well (and some noticeable spots I missedon the inside of the rim.

Not bad for my first try!


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

MFSuper90
Budget Builder

1,533
09-22-2013, 10:02 AM #376
Jealous of those rims... Haha
Looks good man!

'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         
MFSuper90
09-22-2013, 10:02 AM #376

Jealous of those rims... Haha
Looks good man!


'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         

Simpler=Better
PORTED HEAD

2,127
09-23-2013, 08:45 AM #377
That machine is looking gorgeous! You need to get an insurance adjuster out there to make note of your "restoration" so if it gets knobbed you're not up the creek.

For the driveshaft junk, have you considered biting the bullet and going to U joints?

Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
Simpler=Better
09-23-2013, 08:45 AM #377

That machine is looking gorgeous! You need to get an insurance adjuster out there to make note of your "restoration" so if it gets knobbed you're not up the creek.

For the driveshaft junk, have you considered biting the bullet and going to U joints?


Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?

winmutt
bitbanger

3,468
09-23-2013, 02:52 PM #378
The cluster is out today getting ready for boost sensor. All I need is enough wire to make it happen and a splitter and some tubing.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
09-23-2013, 02:52 PM #378

The cluster is out today getting ready for boost sensor. All I need is enough wire to make it happen and a splitter and some tubing.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

winmutt
bitbanger

3,468
09-25-2013, 08:00 AM #379
Boost sensor is mounted, wired and tee'd into the Alda line. With any luck I'll have a few min at lunch today to plug in my test arduino and get some initial settings.

One thing I have noticed is that there seems to be no altitude compensation. I have an altitude sensor as well but I am not sure that I want to spend the time setting it up. I may just hardcode a compensator for altitude.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
09-25-2013, 08:00 AM #379

Boost sensor is mounted, wired and tee'd into the Alda line. With any luck I'll have a few min at lunch today to plug in my test arduino and get some initial settings.

One thing I have noticed is that there seems to be no altitude compensation. I have an altitude sensor as well but I am not sure that I want to spend the time setting it up. I may just hardcode a compensator for altitude.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

raysorenson
Superturbo

1,162
09-25-2013, 12:36 PM #380
You could sample MAP at KOEO for BARO.
raysorenson
09-25-2013, 12:36 PM #380

You could sample MAP at KOEO for BARO.

winmutt
bitbanger

3,468
09-25-2013, 05:26 PM #381
Excellent idea! On boot I can measure and zero it! Thanks!

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
09-25-2013, 05:26 PM #381

Excellent idea! On boot I can measure and zero it! Thanks!


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

winmutt
bitbanger

3,468
09-25-2013, 07:22 PM #382
It's not perfect but its a start:
Code:

boost =  analogRead(A0) * 0.046786 - ambientPSI //(3.3 / 1023.0 * 14.5038);

The problem is that I live in the piedmont and like to go to the mountains, something like 1500ft elevation change. That however is rare compared to DD.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
09-25-2013, 07:22 PM #382

It's not perfect but its a start:

Code:

boost =  analogRead(A0) * 0.046786 - ambientPSI //(3.3 / 1023.0 * 14.5038);

The problem is that I live in the piedmont and like to go to the mountains, something like 1500ft elevation change. That however is rare compared to DD.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

winmutt
bitbanger

3,468
09-27-2013, 08:20 AM #383
Thanks Ray! http://www.youtube.com/watch?v=yFyMZ4urR9U

Pretty sure that the boost sensor needs to be calibrated.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
09-27-2013, 08:20 AM #383

Thanks Ray! http://www.youtube.com/watch?v=yFyMZ4urR9U

Pretty sure that the boost sensor needs to be calibrated.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

winmutt
bitbanger

3,468
10-02-2013, 06:17 AM #384
Testing for leaks tonight. I see a max of 7psi and I dont see any boost until very late. Either I have leaks or this intercooler is crap. I am leaning to the latter.
This post was last modified: 10-02-2013, 06:27 AM by winmutt.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
10-02-2013, 06:17 AM #384

Testing for leaks tonight. I see a max of 7psi and I dont see any boost until very late. Either I have leaks or this intercooler is crap. I am leaning to the latter.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

winmutt
bitbanger

3,468
10-03-2013, 08:57 PM #385
I found two minor leaks, one on the wastegate hose and anther on the transition piece from the turbo to the piping. I also noticed i had a fair amount of air coming out via the valve cover vent. Rolled the engine over and it lessened.

Tomorrow I got to the mountains to take the kids to a pumpkin patch. Will see if I can grab some nice shots (ya the kids too).

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
10-03-2013, 08:57 PM #385

I found two minor leaks, one on the wastegate hose and anther on the transition piece from the turbo to the piping. I also noticed i had a fair amount of air coming out via the valve cover vent. Rolled the engine over and it lessened.

Tomorrow I got to the mountains to take the kids to a pumpkin patch. Will see if I can grab some nice shots (ya the kids too).


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

winmutt
bitbanger

3,468
10-04-2013, 10:53 PM #386
Little leak made a pretty big difference. I now see 2psi in 5th where I wasn't seeing anything before and it def spools better.Tomorrow I will put a manual boost controller in place and see how it goes.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
10-04-2013, 10:53 PM #386

Little leak made a pretty big difference. I now see 2psi in 5th where I wasn't seeing anything before and it def spools better.Tomorrow I will put a manual boost controller in place and see how it goes.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

winmutt
bitbanger

3,468
10-05-2013, 09:18 PM #387
I have the manual boost controller dialed in 3/4 of its adjustment and its quite fun without crazy amounts of egt's. I am pretty happy and going to try a 1/4 mile run. Cheaper than a dyno... Front end is rattling looks like its time for a belt tensioner.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
10-05-2013, 09:18 PM #387

I have the manual boost controller dialed in 3/4 of its adjustment and its quite fun without crazy amounts of egt's. I am pretty happy and going to try a 1/4 mile run. Cheaper than a dyno... Front end is rattling looks like its time for a belt tensioner.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

MFSuper90
Budget Builder

1,533
10-06-2013, 09:46 AM #388
Lots of people would rather use a 1/4 mile to estimate hp rather than a dyno because dynos vary so much

'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         
MFSuper90
10-06-2013, 09:46 AM #388

Lots of people would rather use a 1/4 mile to estimate hp rather than a dyno because dynos vary so much


'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         

capflya
Dreaming of a VNT

309
10-11-2013, 02:58 PM #389
(10-05-2013, 09:18 PM)winmutt Front end is rattling looks like its time for a belt tensioner.

Any sound clips of this? Have some odd noises up front on my 603 that I'm trying to figure out.



'98 E300 Turbo "Juliette" - Brabus wheels and almost all the options a w210 could have
'87 300D Turbo "Roxanne" - #22 head - 400E brakes - EGR Delete - 17" Staggered AMG 5 spoke rims from CLK500 - 5 Spd manual
2007 Chevy 2500HD CCSB Duramax with about 400-500 rwhp depending on the tune I use Big Grin
1983 300D Silver Exterior/Black inside - Sold and will be missed, may we never meet in a PnP.
capflya
10-11-2013, 02:58 PM #389

(10-05-2013, 09:18 PM)winmutt Front end is rattling looks like its time for a belt tensioner.

Any sound clips of this? Have some odd noises up front on my 603 that I'm trying to figure out.




'98 E300 Turbo "Juliette" - Brabus wheels and almost all the options a w210 could have
'87 300D Turbo "Roxanne" - #22 head - 400E brakes - EGR Delete - 17" Staggered AMG 5 spoke rims from CLK500 - 5 Spd manual
2007 Chevy 2500HD CCSB Duramax with about 400-500 rwhp depending on the tune I use Big Grin
1983 300D Silver Exterior/Black inside - Sold and will be missed, may we never meet in a PnP.

winmutt
bitbanger

3,468
11-02-2013, 07:25 PM #390
Hung out with NGARover today. Beautiful drive in the "fingers" of the appalachians. While I was there I turned out the ALDA and she is back to hauling ass. Right into 1300+ EGT. Going to try adding water injection before I look at a new exhaust.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
11-02-2013, 07:25 PM #390

Hung out with NGARover today. Beautiful drive in the "fingers" of the appalachians. While I was there I turned out the ALDA and she is back to hauling ass. Right into 1300+ EGT. Going to try adding water injection before I look at a new exhaust.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

NGARover
GTA2056V

99
11-02-2013, 07:48 PM #391
(11-02-2013, 07:25 PM)winmutt Hung out with NGARover today. Beautiful drive in the "fingers" of the appalachians. While I was there I turned out the ALDA and she is back to hauling ass. Right into 1300+ EGT. Going to try adding water injection before I look at a new exhaust.

Thanks again for the ride. NOW I know what I'm working towards. I had no idea. I mean, I've watch the videos etc of what these cars can do... but to be in it.... WHOLE different ball of wax. That car is a beast! Seriously, I'm ready to order my new pump and new turbo right now.

And the sound of it... perfect. Hard to believe thats basically the stock system under it. Time to do a little cutting...
NGARover
11-02-2013, 07:48 PM #391

(11-02-2013, 07:25 PM)winmutt Hung out with NGARover today. Beautiful drive in the "fingers" of the appalachians. While I was there I turned out the ALDA and she is back to hauling ass. Right into 1300+ EGT. Going to try adding water injection before I look at a new exhaust.

Thanks again for the ride. NOW I know what I'm working towards. I had no idea. I mean, I've watch the videos etc of what these cars can do... but to be in it.... WHOLE different ball of wax. That car is a beast! Seriously, I'm ready to order my new pump and new turbo right now.

And the sound of it... perfect. Hard to believe thats basically the stock system under it. Time to do a little cutting...

EmJay
Holset

299
11-03-2013, 07:48 PM #392
I guess when I get my setup on the road I'm going to need you to help me with adjusting it, lol. Sounds like you had a blast!

By the way, how did the negotiations on the body kit go? Were you able to come up with a deal with Aaron?
This post was last modified: 11-03-2013, 08:20 PM by EmJay.
EmJay
11-03-2013, 07:48 PM #392

I guess when I get my setup on the road I'm going to need you to help me with adjusting it, lol. Sounds like you had a blast!

By the way, how did the negotiations on the body kit go? Were you able to come up with a deal with Aaron?

MFSuper90
Budget Builder

1,533
11-03-2013, 09:55 PM #393
Are you running an hx30 winmutt?

'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         
MFSuper90
11-03-2013, 09:55 PM #393

Are you running an hx30 winmutt?


'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         

winmutt
bitbanger

3,468
12-30-2013, 06:56 PM #394
(11-03-2013, 09:55 PM)MFSuper90 Are you running an hx30 winmutt?

I am.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
12-30-2013, 06:56 PM #394

(11-03-2013, 09:55 PM)MFSuper90 Are you running an hx30 winmutt?

I am.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

MFSuper90
Budget Builder

1,533
01-06-2014, 12:52 AM #395
How's it spool with that bigger pump?
Probably spools faster on a 603 than a 617 anyhow

'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         
MFSuper90
01-06-2014, 12:52 AM #395

How's it spool with that bigger pump?
Probably spools faster on a 603 than a 617 anyhow


'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         

winmutt
bitbanger

3,468
01-20-2014, 08:08 PM #396
I got a chance to adjust timing this weekend, retarded it a bit ( and here I thought it was late). Runs alot smoother from cold start I think but it has also been warmer out. Down a little on power but I am getting some wierd boost readings as well. More importantly is that EGT is down alot. I am hard pressed to get it over 1450 now.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
01-20-2014, 08:08 PM #396

I got a chance to adjust timing this weekend, retarded it a bit ( and here I thought it was late). Runs alot smoother from cold start I think but it has also been warmer out. Down a little on power but I am getting some wierd boost readings as well. More importantly is that EGT is down alot. I am hard pressed to get it over 1450 now.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

tjts1
GT2256V

125
01-20-2014, 10:55 PM #397
Did you measure the timing before and after in any way? Mine was advanced full retard by the previous owner. I just adjusted it back a bit recently. I need to get one of those lock pin things.

[Image: 208104.png]
tjts1
01-20-2014, 10:55 PM #397

Did you measure the timing before and after in any way? Mine was advanced full retard by the previous owner. I just adjusted it back a bit recently. I need to get one of those lock pin things.


[Image: 208104.png]

winmutt
bitbanger

3,468
01-22-2014, 09:30 AM #398
(01-20-2014, 10:55 PM)tjts1 Did you measure the timing before and after in any way? Mine was advanced full retard by the previous owner. I just adjusted it back a bit recently. I need to get one of those lock pin things.

I just use the lock pin. It allows for a bit of adjustment when "locked". It was one end of the adjustment and I got it to the other. Maybe 1*?

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
01-22-2014, 09:30 AM #398

(01-20-2014, 10:55 PM)tjts1 Did you measure the timing before and after in any way? Mine was advanced full retard by the previous owner. I just adjusted it back a bit recently. I need to get one of those lock pin things.

I just use the lock pin. It allows for a bit of adjustment when "locked". It was one end of the adjustment and I got it to the other. Maybe 1*?


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

winmutt
bitbanger

3,468
02-04-2014, 08:06 AM #399
Last night I spend 30min adjusting the ALDA out some, there has to be a better way to get to it on the w124. What I wouldnt have done to get one of dieselmekens external adjustables!

Power is back and EGT's are a bit higher but still lower than before. Haven't really opened it up yet but haven't hit 1400* yet either.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
02-04-2014, 08:06 AM #399

Last night I spend 30min adjusting the ALDA out some, there has to be a better way to get to it on the w124. What I wouldnt have done to get one of dieselmekens external adjustables!

Power is back and EGT's are a bit higher but still lower than before. Haven't really opened it up yet but haven't hit 1400* yet either.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

winmutt
bitbanger

3,468
02-06-2014, 07:48 AM #400
High EGT's at WOT are back without a doubt. I am only seeing 11psi, I am not sure if this is due to leaks in the piping, the wastegate or some other issue. I find it hard to believe its a fueling issue Smile. Also wondering if with more boost EGT's will go down. I've not seen any intake temp graphs for the HX30.
This post was last modified: 02-06-2014, 07:50 AM by winmutt.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
02-06-2014, 07:48 AM #400

High EGT's at WOT are back without a doubt. I am only seeing 11psi, I am not sure if this is due to leaks in the piping, the wastegate or some other issue. I find it hard to believe its a fueling issue Smile. Also wondering if with more boost EGT's will go down. I've not seen any intake temp graphs for the HX30.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

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