OM617 MW pump experiment
OM617 MW pump experiment
As a experiment I have bought 5pc 8 mm MW elements, just to see how much I must modify to get them into the pump and work.
Elements is no thin type that fits direct, such as the 10mm Volvo element does.
I keep you updatede, If we are lucky this can work out well.
bam, no more M pumps, linkage, and hard line hunting :-)
Stock alda should work too?
Yes! I'll donate some pumps for experimentation!! I'll even pay shipping both ways!
Thanks for pioneering another solution!
can't wait to see the results.
where do you find these and what pump are were they originally ment for?
what engine do you do this on? were any of the internals changed or had to be modified to work with the setup?
He will most likely use a stock engine with a different exhaust & turbo.
But, if not, he will just test the pump on the bench to see what it puts out for CC/1000 strokes.
Either way, it's a MUCH simpler way to go than sourcing an M pump & all of the adaption that goes along with it.
With the 8MM elements, there should surely be enough fuel to hurt the engine. Just have it dialed back to your fueling needs & thendo an exhaust manifold/turbo to back it up
THen, PLAN on a trans for the near future. Luckily, there are many adapter plates out there for the OM617 like 700R4 (Or any Chevy/BOP pattern), AX15, Ford Smallblock pattern, Toyots & others that can actually handle the increase with some fabbing on the driveline & shifter location. Most of the cheap options you find will have Overdrive & a steep 1st gear that will then lead to your next fuse, which is your Diff & axles. They (I think) can be upgraded, too.
Goran, what are your guesses got CC/1000 & HP on these? Just a guess....
Ed
i'm new to seriously modifying an OM617 with the mw ip, but i'm not new to moding diesels (trucks). so for sourcing parts for the injectors and injector pumps i really don't know where to begin. that's when i was put on to this site by a friend of mine, but due to seeing a certain former member of here i didn't want to start posting due to a past history with him and causing any problems.
so with that all out of the way i'm looking really for some guidance on how to proceed with the understanding on how these pumps work and how to modify them to meet or come close to the power ratings that i'm attempting to obtain.
(03-26-2014, 12:37 PM)ShaggyDiesel i'm new to seriously modifying an OM617 with the mw ip, but i'm not new to moding diesels (trucks). so for sourcing parts for the injectors and injector pumps i really don't know where to begin. that's when i was put on to this site by a friend of mine, but due to seeing a certain former member of here i didn't want to start posting due to a past history with him and causing any problems.
so with that all out of the way i'm looking really for some guidance on how to proceed with the understanding on how these pumps work and how to modify them to meet or come close to the power ratings that i'm attempting to obtain.
(03-26-2014, 12:37 PM)ShaggyDiesel i'm new to seriously modifying an OM617 with the mw ip, but i'm not new to moding diesels (trucks). so for sourcing parts for the injectors and injector pumps i really don't know where to begin. that's when i was put on to this site by a friend of mine, but due to seeing a certain former member of here i didn't want to start posting due to a past history with him and causing any problems.
so with that all out of the way i'm looking really for some guidance on how to proceed with the understanding on how these pumps work and how to modify them to meet or come close to the power ratings that i'm attempting to obtain.
(03-26-2014, 08:32 AM)yankneck696 He will most likely use a stock engine with a different exhaust & turbo.This 8,0mm element is from a Renault 5,5Litre Engine, 6 cyl and 113kw ( 154bhp) so in fuel as stock it dont deliver so much Moore than a 617A pump,
But, if not, he will just test the pump on the bench to see what it puts out for CC/1000 strokes.
Either way, it's a MUCH simpler way to go than sourcing an M pump & all of the adaption that goes along with it.
With the 8MM elements, there should surely be enough fuel to hurt the engine. Just have it dialed back to your fueling needs & thendo an exhaust manifold/turbo to back it up
THen, PLAN on a trans for the near future. Luckily, there are many adapter plates out there for the OM617 like 700R4 (Or any Chevy/BOP pattern), AX15, Ford Smallblock pattern, Toyots & others that can actually handle the increase with some fabbing on the driveline & shifter location. Most of the cheap options you find will have Overdrive & a steep 1st gear that will then lead to your next fuse, which is your Diff & axles. They (I think) can be upgraded, too.
Goran, what are your guesses got CC/1000 & HP on these? Just a guess....
Ed
(03-26-2014, 08:32 AM)yankneck696 He will most likely use a stock engine with a different exhaust & turbo.This 8,0mm element is from a Renault 5,5Litre Engine, 6 cyl and 113kw ( 154bhp) so in fuel as stock it dont deliver so much Moore than a 617A pump,
But, if not, he will just test the pump on the bench to see what it puts out for CC/1000 strokes.
Either way, it's a MUCH simpler way to go than sourcing an M pump & all of the adaption that goes along with it.
With the 8MM elements, there should surely be enough fuel to hurt the engine. Just have it dialed back to your fueling needs & thendo an exhaust manifold/turbo to back it up
THen, PLAN on a trans for the near future. Luckily, there are many adapter plates out there for the OM617 like 700R4 (Or any Chevy/BOP pattern), AX15, Ford Smallblock pattern, Toyots & others that can actually handle the increase with some fabbing on the driveline & shifter location. Most of the cheap options you find will have Overdrive & a steep 1st gear that will then lead to your next fuse, which is your Diff & axles. They (I think) can be upgraded, too.
Goran, what are your guesses got CC/1000 & HP on these? Just a guess....
Ed
Shaggy, don't worry about the "Former Member" as if I remember right, anyone with an IP address from Colorado must PROVE that they are not the "Great Agitator" that has been banned from just about every diesel site on the web, several times each due to using different screennames.
(03-27-2014, 08:44 AM)yankneck696 Shaggy, don't worry about the "Former Member" as if I remember right, anyone with an IP address from Colorado must PROVE that they are not the "Great Agitator" that has been banned from just about every diesel site on the web, several times each due to using different screennames.
(03-27-2014, 08:44 AM)yankneck696 Shaggy, don't worry about the "Former Member" as if I remember right, anyone with an IP address from Colorado must PROVE that they are not the "Great Agitator" that has been banned from just about every diesel site on the web, several times each due to using different screennames.
(03-27-2014, 09:15 AM)DuncansportForced?(03-27-2014, 08:44 AM)yankneck696 Shaggy, don't worry about the "Former Member" as if I remember right, anyone with an IP address from Colorado must PROVE that they are not the "Great Agitator" that has been banned from just about every diesel site on the web, several times each due to using different screennames.
Haha, yeah that guy seems to pop up everywhere. Must be among the Internet's biggest trolls
(03-27-2014, 09:15 AM)DuncansportForced?(03-27-2014, 08:44 AM)yankneck696 Shaggy, don't worry about the "Former Member" as if I remember right, anyone with an IP address from Colorado must PROVE that they are not the "Great Agitator" that has been banned from just about every diesel site on the web, several times each due to using different screennames.
Haha, yeah that guy seems to pop up everywhere. Must be among the Internet's biggest trolls
Lol its like he is voldermort or something. "He who shall not be named"
I believe you are correct Dieselmeken ;-)
(03-27-2014, 01:44 AM)dieselmeken This 8,0mm element is from a Renault 5,5Litre Engine, 6 cyl and 113kw ( 154bhp) so in fuel as stock it dont deliver so much Moore than a 617A pump,
Renault 52,5cc @10,4mm rack
OM617A 54,5cc@13,6mm rack
However as a upgrade for a Daily drive maybee 75-85cc is ok, after that turbo needs to be upgraded etc etc.
(03-27-2014, 01:44 AM)dieselmeken This 8,0mm element is from a Renault 5,5Litre Engine, 6 cyl and 113kw ( 154bhp) so in fuel as stock it dont deliver so much Moore than a 617A pump,
Renault 52,5cc @10,4mm rack
OM617A 54,5cc@13,6mm rack
However as a upgrade for a Daily drive maybee 75-85cc is ok, after that turbo needs to be upgraded etc etc.
Yes I do believe shorter injection duration keeps exhaust temperatures from climbing as quickly, however the 315 nozzles might be needed to reap the full benefit, as they flow more fuel
Looks like the outside diameter of the barrel is larger on the 8mm ones as well as the easy to overcome flange thickness difference. Either way, easy enough to rig it up in a tool and cutter grinder and reduce any dimension you need to.
[/quote]
Yes That is correct, Thin MW is 21,95mm, Thick is 23,95. No big deal. I did take one old 10 mm and put it up in the machine and took it down to 21.95mm, It turned ot OK, But I need a bigger oring to seal.
[quote='[486]' pid='62389' dateline='1395970355']
Next thing to sort is the deliveryvalve holder, Its to short in the thread, I have a 1413356079 that fits, problem is that its quite expensive.
Also, oring needs to seal 20,8 inner 25,2 outside diameter
I keep up the work, next thing is to take the pump to pieces.
(03-28-2014, 03:00 AM)dieselmeken Looks like the outside diameter of the barrel is larger on the 8mm ones as well as the easy to overcome flange thickness difference. Either way, easy enough to rig it up in a tool and cutter grinder and reduce any dimension you need to.Yes That is correct, Thin MW is 21,95mm, Thick is 23,95. No big deal. I did take one old 10 mm and put it up in the machine and took it down to 21.95mm, It turned ot OK, But I need a bigger oring to seal.
(03-27-2014, 08:32 PM)[486] Next thing to sort is the deliveryvalve holder, Its to short in the thread, I have a 1413356079 that fits, problem is that its quite expensive.
Also, oring needs to seal 20,8 inner 25,2 outside diameter
I keep up the work, next thing is to take the pump to pieces.
(03-28-2014, 03:00 AM)dieselmeken Looks like the outside diameter of the barrel is larger on the 8mm ones as well as the easy to overcome flange thickness difference. Either way, easy enough to rig it up in a tool and cutter grinder and reduce any dimension you need to.Yes That is correct, Thin MW is 21,95mm, Thick is 23,95. No big deal. I did take one old 10 mm and put it up in the machine and took it down to 21.95mm, It turned ot OK, But I need a bigger oring to seal.
(03-27-2014, 08:32 PM)[486] Next thing to sort is the deliveryvalve holder, Its to short in the thread, I have a 1413356079 that fits, problem is that its quite expensive.
Also, oring needs to seal 20,8 inner 25,2 outside diameter
I keep up the work, next thing is to take the pump to pieces.
There's probably a good sized untapped market in the US for this. I expect the 4x4 crowd will have money to spend on their 617 swap rigs.
8MM with the right cam & rack travel would be about perfect for a Jeep or Cherokee to get full advantage of the OM 617. Of course, a VNT/VGT turbo would round it out well.
As for FI, we do not need "False Information" here at all.
Ed
(03-28-2014, 03:00 AM)dieselmeken Next thing to sort is the deliveryvalve holder, Its to short in the thread, I have a 1413356079 that fits, problem is that its quite expensive.
I keep up the work, next thing is to take the pump to pieces.
(03-28-2014, 03:00 AM)dieselmeken Next thing to sort is the deliveryvalve holder, Its to short in the thread, I have a 1413356079 that fits, problem is that its quite expensive.
I keep up the work, next thing is to take the pump to pieces.
(03-28-2014, 10:38 AM)OM616I need the orifice in the DV.(03-28-2014, 03:00 AM)dieselmeken Next thing to sort is the deliveryvalve holder, Its to short in the thread, I have a 1413356079 that fits, problem is that its quite expensive.
I keep up the work, next thing is to take the pump to pieces.
I made custom DV holders for the Thick elements in my first 10mm MW.
There is nothing complicated to them, so you could probably have some made for cheaper than OEM?
(03-28-2014, 10:38 AM)OM616I need the orifice in the DV.(03-28-2014, 03:00 AM)dieselmeken Next thing to sort is the deliveryvalve holder, Its to short in the thread, I have a 1413356079 that fits, problem is that its quite expensive.
I keep up the work, next thing is to take the pump to pieces.
I made custom DV holders for the Thick elements in my first 10mm MW.
There is nothing complicated to them, so you could probably have some made for cheaper than OEM?
(03-28-2014, 01:07 PM)dieselmeken I need the orifice in the DV.
(03-28-2014, 01:07 PM)dieselmeken I need the orifice in the DV.
any updates?
what is the main difference between the PES5MW and the PES6MW?
will a PES6MW fit where a PES5MW has been fit before? I know the mercedes pump is diffent in the shaft then one I have.
for example have one pump PES6MW100/320RS1132 with 0 403 476 043 or 072 05774 so it is suppose to have 10mm plunger and those will not fit here?
Friday Update
Here you see the difference between the 2 elements, Note that the 8 mm not have the retarded slot for lower timing on low idle & low fuel, That can be sorted out in the grinding machine
Next problem, 8mm have a total lenght of 58,8.. compared to 5,5mm that only is 57,0mm
That can be sorted out with some thicker adjusting shimms when I do the prestroke
I Think it was 10 years since I tok a MW to pieces, A bit rusty in my head but I did it.
Elements have been machined by me now, Orings is sorted, Now all I need is some Moore time to put this together,
(04-10-2014, 09:49 AM)dieselmeken Elements have been machined by me now, Orings is sorted, Now all I need is some Moore time to put this together,
(04-10-2014, 09:49 AM)dieselmeken Elements have been machined by me now, Orings is sorted, Now all I need is some Moore time to put this together,
Oh, c'mon.... It takes you like 2 minutes to pull an M pump apart. You can reassemble that pile o parts in an hour... LOL
Ed
(04-10-2014, 10:12 PM)300SD_KY Goran, you make those DTP Motorteile look good! I am curious to see your amazing progress.When this pump is ready, I must have some testpilot for it, probably it will end up in a Norwegian G-wagen or something like that, just for testing it out
... i wonder if my stock MW pump, modified by you with these DTP elements, would fit AND work "better" than your tried and true M-pump.
... any thoughts?
(04-10-2014, 10:12 PM)300SD_KY Goran, you make those DTP Motorteile look good! I am curious to see your amazing progress.When this pump is ready, I must have some testpilot for it, probably it will end up in a Norwegian G-wagen or something like that, just for testing it out
... i wonder if my stock MW pump, modified by you with these DTP elements, would fit AND work "better" than your tried and true M-pump.
... any thoughts?
First tryout
Deliveryvalve is from OM603 pump, holders from Volvo Penta TD61 Engine, have to sort that out, they are expensive.
120cc of fuel is quite good for a OM617A Engine, Also max fuel is at 16 mm of racktravel so the governor is not going to be modified, It will be stock with som minor adjustments only.
http://www.youtube.com/watch?v=vKtiicOVZ...e=youtu.be
Bad @$$ !!!!! Great work, Goran. Am I right that in the higher RPMs, it lost a little, or was that just catching up? What HP would you expect this to put out with proper air delivery?
It's AWESOME that someone is really putting time into our bastard pumps.
Ed
(04-11-2014, 09:17 AM)yankneck696 Bad @$$ !!!!! Great work, Goran. Am I right that in the higher RPMs, it lost a little, or was that just catching up? What HP would you expect this to put out with proper air delivery?Thanks, Glad that someone likes my small Project, 120cc must be fuel to atleast 250+hp, I mean its around 100% Moore than stock OM617A.
It's AWESOME that someone is really putting time into our bastard pumps.
Ed
(04-11-2014, 09:17 AM)yankneck696 Bad @$$ !!!!! Great work, Goran. Am I right that in the higher RPMs, it lost a little, or was that just catching up? What HP would you expect this to put out with proper air delivery?Thanks, Glad that someone likes my small Project, 120cc must be fuel to atleast 250+hp, I mean its around 100% Moore than stock OM617A.
It's AWESOME that someone is really putting time into our bastard pumps.
Ed
(04-11-2014, 09:49 AM)dieselmeken(04-11-2014, 09:17 AM)yankneck696 Bad @$$ !!!!! Great work, Goran. Am I right that in the higher RPMs, it lost a little, or was that just catching up? What HP would you expect this to put out with proper air delivery?Thanks, Glad that someone likes my small Project, 120cc must be fuel to atleast 250+hp, I mean its around 100% Moore than stock OM617A.
It's AWESOME that someone is really putting time into our bastard pumps.
Ed
I like it too maybe this «small» projects have more interest then «bigger» projects. For daily drivers like me this is a fantastic solution.
Thanks for the time invested hope to ear more in a near future and maybe i upgrade my pump too~.
Best Regards,
Carlos
(04-11-2014, 09:49 AM)dieselmeken(04-11-2014, 09:17 AM)yankneck696 Bad @$$ !!!!! Great work, Goran. Am I right that in the higher RPMs, it lost a little, or was that just catching up? What HP would you expect this to put out with proper air delivery?Thanks, Glad that someone likes my small Project, 120cc must be fuel to atleast 250+hp, I mean its around 100% Moore than stock OM617A.
It's AWESOME that someone is really putting time into our bastard pumps.
Ed
That would be perfect for a Toyota Pickup..Keep us updated. Do you think this is something that your affiliate in the states could do? I see that many are nervous to use them, but I would in a heartbeat to get the ball rolling.
Ed
Any idea what it would cost for everything needed to upgrade a stock MW pump? I was thinking of having my pump rebuilt and setup on the test stand sometime this year. If you think that these elements may be an option for me, I will hold off for a while
(04-11-2014, 08:35 PM)85-300D Any idea what it would cost for everything needed to upgrade a stock MW pump? I was thinking of having my pump rebuilt and setup on the test stand sometime this year. If you think that these elements may be an option for me, I will hold off for a whileNo I have not calculated any cost so far. Right now im just want the pump ready and tested on a Engine so I know that it works OK. What is a resonable price for this kind of pumpmodification? Give me a hint here.
(04-11-2014, 08:35 PM)85-300D Any idea what it would cost for everything needed to upgrade a stock MW pump? I was thinking of having my pump rebuilt and setup on the test stand sometime this year. If you think that these elements may be an option for me, I will hold off for a whileNo I have not calculated any cost so far. Right now im just want the pump ready and tested on a Engine so I know that it works OK. What is a resonable price for this kind of pumpmodification? Give me a hint here.
Goran, that is like asking what the Pope would pay for the Holy Grail.....LOL
Ed
(04-11-2014, 02:47 AM)dieselmeken(04-10-2014, 10:12 PM)300SD_KY Goran, you make those DTP Motorteile look good! I am curious to see your amazing progress.When this pump is ready, I must have some testpilot for it, probably it will end up in a Norwegian G-wagen or something like that, just for testing it out
... i wonder if my stock MW pump, modified by you with these DTP elements, would fit AND work "better" than your tried and true M-pump.
... any thoughts?
(04-11-2014, 02:47 AM)dieselmeken(04-10-2014, 10:12 PM)300SD_KY Goran, you make those DTP Motorteile look good! I am curious to see your amazing progress.When this pump is ready, I must have some testpilot for it, probably it will end up in a Norwegian G-wagen or something like that, just for testing it out
... i wonder if my stock MW pump, modified by you with these DTP elements, would fit AND work "better" than your tried and true M-pump.
... any thoughts?
(04-12-2014, 02:58 AM)dieselmeken No I have not calculated any cost so far. Right now im just want the pump ready and tested on a Engine so I know that it works OK. What is a resonable price for this kind of pumpmodification? Give me a hint here.
(04-12-2014, 02:58 AM)dieselmeken No I have not calculated any cost so far. Right now im just want the pump ready and tested on a Engine so I know that it works OK. What is a resonable price for this kind of pumpmodification? Give me a hint here.
(04-13-2014, 06:46 AM)kestreltom(04-12-2014, 02:58 AM)dieselmeken No I have not calculated any cost so far. Right now im just want the pump ready and tested on a Engine so I know that it works OK. What is a resonable price for this kind of pumpmodification? Give me a hint here.
How about 8 mm for 8 hundred - plus shipping
(04-13-2014, 06:46 AM)kestreltom(04-12-2014, 02:58 AM)dieselmeken No I have not calculated any cost so far. Right now im just want the pump ready and tested on a Engine so I know that it works OK. What is a resonable price for this kind of pumpmodification? Give me a hint here.
How about 8 mm for 8 hundred - plus shipping