Cole's '82 300TD and various parts heaps
Cole's '82 300TD and various parts heaps
Hi there, here are my 2 wagons, I also have 2 617 turbo 5 cylinder engines from parts cars, and another 300D which is getting parted out.
Still tons of work to do, trying to decide whether to go nuts fixing oil leaks in the white car or put the blue car engine into the white car.
White car: california body, something like 400K+ km's on it. drives great, but powertrain is a bit on the rough side. '82. Interior is trashed from the sun.
Blue car: 260K km's, immaculate blue interior and very nice condition engine '85, completely trashed body
I would like to get one of the engines running perfectly with no leaks, while i rebuild/soup up the other engine, and then eventually install it back into the white body, after i've gotten the little rust spots fixed and professionally painted back to gleaming.
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
Set your valves properly, then run a compression test on the motors. Whichever comes out higher pick that one for modifying.
Pull the head, port it and get the guides checked/ replaced. Ream the PCs while the head is off
Methanol will make you go, propane will pop the motor-the prechamber can ignite it
Straight pipes are good
Intercoolers are good
Bigger brakes are good, if they fit
The SLS pump and vac pump can be easily replaced with homemade blockoff plates
linear actuators for hood and lift gate, poppers and solenoids for all doors-this will be fun
add a few more batteries and a large inverter system for running power tools in the bush-put that shit in the spare tire area! I love the 1kW inverter in my truck it comes in so handy.
engine driven compressor and another fuel door with an air fitting for running air tools in the bush-replace the SLS pump perhaps?
For the transmission, run a 4spd from a 240 and change your rear end to 2.5's or something like that.
electrical engine fan-do it
increased radiator size for long periods of idling - stock is fine. Army doesn't even run a fan on his car
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
(08-23-2012, 11:11 AM)Simpler=Better Set your valves properly, then run a compression test on the motors. Whichever comes out higher pick that one for modifying.The one tool my mechanic bud doesn't have is a diesel compression tester, so i guess i'll call around to various diesel repair shops. I wonder if I can get them to come bring it around to my backyard? but I'll have to do valves on the blue car first. I'm pretty sure the blue car is in much better shape, but would probably be good to find out 100%, then stop the leaks through whatever means necessary on the white car while i build up the blue car motor.
(08-23-2012, 11:11 AM)Simpler=Better Pull the head, port it and get the guides checked/ replaced. Ream the PCs while the head is off
(08-23-2012, 11:11 AM)Simpler=Better Methanol will make you go, propane will pop the motor-the prechamber can ignite it
(08-23-2012, 11:11 AM)Simpler=Better Straight pipes are good
(08-23-2012, 11:11 AM)Simpler=Better Intercoolers are good
(08-23-2012, 11:11 AM)Simpler=Better Bigger brakes are good, if they fit
(08-23-2012, 11:11 AM)Simpler=Better The SLS pump and vac pump can be easily replaced with homemade blockoff plates
(08-23-2012, 11:11 AM)Simpler=Better linear actuators for hood and lift gate, poppers and solenoids for all doors-this will be funI'm an electronics engineering technologist by background so i'd like to do something with a microprocessor on the car
(08-23-2012, 11:11 AM)Simpler=Better add a few more batteries and a large inverter system for running power tools in the bush-put that shit in the spare tire area! I love the 1kW inverter in my truck it comes in so handy.
(08-23-2012, 11:11 AM)Simpler=Better engine driven compressor and another fuel door with an air fitting for running air tools in the bush-replace the SLS pump perhaps?
(08-23-2012, 11:11 AM)Simpler=Better For the transmission, run a 4spd from a 240 and change your rear end to 2.5's or something like that.
[quote='Simpler=Better' pid='43850' dateline='1345738304']
electrical engine fan-do it
(08-23-2012, 11:11 AM)Simpler=Better increased radiator size for long periods of idling - stock is fine. Army doesn't even run a fan on his car
(08-23-2012, 11:11 AM)Simpler=Better Set your valves properly, then run a compression test on the motors. Whichever comes out higher pick that one for modifying.The one tool my mechanic bud doesn't have is a diesel compression tester, so i guess i'll call around to various diesel repair shops. I wonder if I can get them to come bring it around to my backyard? but I'll have to do valves on the blue car first. I'm pretty sure the blue car is in much better shape, but would probably be good to find out 100%, then stop the leaks through whatever means necessary on the white car while i build up the blue car motor.
(08-23-2012, 11:11 AM)Simpler=Better Pull the head, port it and get the guides checked/ replaced. Ream the PCs while the head is off
(08-23-2012, 11:11 AM)Simpler=Better Methanol will make you go, propane will pop the motor-the prechamber can ignite it
(08-23-2012, 11:11 AM)Simpler=Better Straight pipes are good
(08-23-2012, 11:11 AM)Simpler=Better Intercoolers are good
(08-23-2012, 11:11 AM)Simpler=Better Bigger brakes are good, if they fit
(08-23-2012, 11:11 AM)Simpler=Better The SLS pump and vac pump can be easily replaced with homemade blockoff plates
(08-23-2012, 11:11 AM)Simpler=Better linear actuators for hood and lift gate, poppers and solenoids for all doors-this will be funI'm an electronics engineering technologist by background so i'd like to do something with a microprocessor on the car
(08-23-2012, 11:11 AM)Simpler=Better add a few more batteries and a large inverter system for running power tools in the bush-put that shit in the spare tire area! I love the 1kW inverter in my truck it comes in so handy.
(08-23-2012, 11:11 AM)Simpler=Better engine driven compressor and another fuel door with an air fitting for running air tools in the bush-replace the SLS pump perhaps?
(08-23-2012, 11:11 AM)Simpler=Better For the transmission, run a 4spd from a 240 and change your rear end to 2.5's or something like that.
[quote='Simpler=Better' pid='43850' dateline='1345738304']
electrical engine fan-do it
(08-23-2012, 11:11 AM)Simpler=Better increased radiator size for long periods of idling - stock is fine. Army doesn't even run a fan on his car
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
PC = prechamber, there is a big thread on it. I *think* 1985 PCs are the desired ones. I regret not hitting mine while it was apart
Methanol= sanitizing alcohol, or low temp windshield wiper fluid. Just be sure to mix it below 50%, I ran 70% alcohol and the motor was NOT happy. A 120psi Pump,solenoid, and a sprayer post-intercooler and a little ways away from the intake manifold is the easiest way to do it.
If you're keeping the SLS system I'd say keep the in-head pump, it's the easiest way to do it.
If you're running temps that high you need to check your thermostat, maybe do a coolant flush.
Junkyard-you can pick up pretty much any E fan and then fabricate a bracket. I think Ford Tauruses have two speeds. I got a 16" S blade fan for like $40 on eb@y.
If you're not running AC you can fit a compressor down there. Otherwise you'll need to get creative or run an electric pump.
the 300SDs of the same era had 4spd autos just like the one you have. 240s had 4spd manuals, no Us cars came with manual 5spds. If you want one it's going to be around $1,000
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
(08-23-2012, 01:26 PM)Simpler=Better PC = prechamber, there is a big thread on it. I *think* 1985 PCs are the desired ones. I regret not hitting mine while it was apart
(08-23-2012, 01:26 PM)Simpler=Better Methanol= sanitizing alcohol, or low temp windshield wiper fluid. Just be sure to mix it below 50%, I ran 70% alcohol and the motor was NOT happy. A 120psi Pump,solenoid, and a sprayer post-intercooler and a little ways away from the intake manifold is the easiest way to do it.
(08-23-2012, 01:26 PM)Simpler=Better If you're keeping the SLS system I'd say keep the in-head pump, it's the easiest way to do it.and I have 2 of the sls pumps, so i might as well get more use out of them. When I took the SLS pump apart for rebuild my mind was blown away that for 30 years the pump had been spinning, 10 years with an empty hydraulic reservoir and it was brand new inside. Like brand new.
(08-23-2012, 01:26 PM)Simpler=Better If you're running temps that high you need to check your thermostat, maybe do a coolant flush.ok, not good, i know the coolant hasn't been messed with, i'll do that, and ask my mechanic, the temp guage didn't work originally, i believe he changed the thermostat, still didn't work, so we switched the temp sensor off of one of the parts engines. He was surprised, says the sensors themselves rarely fail.
(08-23-2012, 01:26 PM)Simpler=Better Junkyard-you can pick up pretty much any E fan and then fabricate a bracket. I think Ford Tauruses have two speeds. I got a 16" S blade fan for like $40 on eb@y.great idea! thanks man
(08-23-2012, 01:26 PM)Simpler=Better If you're not running AC you can fit a compressor down there. Otherwise you'll need to get creative or run an electric pump.
(08-23-2012, 01:26 PM)Simpler=Better the 300SDs of the same era had 4spd autos just like the one you have. 240s had 4spd manuals, no Us cars came with manual 5spds. If you want one it's going to be around $1,000
(08-23-2012, 01:26 PM)Simpler=Better PC = prechamber, there is a big thread on it. I *think* 1985 PCs are the desired ones. I regret not hitting mine while it was apart
(08-23-2012, 01:26 PM)Simpler=Better Methanol= sanitizing alcohol, or low temp windshield wiper fluid. Just be sure to mix it below 50%, I ran 70% alcohol and the motor was NOT happy. A 120psi Pump,solenoid, and a sprayer post-intercooler and a little ways away from the intake manifold is the easiest way to do it.
(08-23-2012, 01:26 PM)Simpler=Better If you're keeping the SLS system I'd say keep the in-head pump, it's the easiest way to do it.and I have 2 of the sls pumps, so i might as well get more use out of them. When I took the SLS pump apart for rebuild my mind was blown away that for 30 years the pump had been spinning, 10 years with an empty hydraulic reservoir and it was brand new inside. Like brand new.
(08-23-2012, 01:26 PM)Simpler=Better If you're running temps that high you need to check your thermostat, maybe do a coolant flush.ok, not good, i know the coolant hasn't been messed with, i'll do that, and ask my mechanic, the temp guage didn't work originally, i believe he changed the thermostat, still didn't work, so we switched the temp sensor off of one of the parts engines. He was surprised, says the sensors themselves rarely fail.
(08-23-2012, 01:26 PM)Simpler=Better Junkyard-you can pick up pretty much any E fan and then fabricate a bracket. I think Ford Tauruses have two speeds. I got a 16" S blade fan for like $40 on eb@y.great idea! thanks man
(08-23-2012, 01:26 PM)Simpler=Better If you're not running AC you can fit a compressor down there. Otherwise you'll need to get creative or run an electric pump.
(08-23-2012, 01:26 PM)Simpler=Better the 300SDs of the same era had 4spd autos just like the one you have. 240s had 4spd manuals, no Us cars came with manual 5spds. If you want one it's going to be around $1,000
you must have a bunch of extra money laying around to spend $160 on an airfilter. Those plates will work fine. The flat one is easy to make but the one that's a circle for the exhaust side can be a bit more tricky to make on your own.
(08-24-2012, 07:27 AM)larsalan you must have a bunch of extra money laying around to spend $160 on an airfilter. Those plates will work fine. The flat one is easy to make but the one that's a circle for the exhaust side can be a bit more tricky to make on your own.
(08-24-2012, 07:27 AM)larsalan you must have a bunch of extra money laying around to spend $160 on an airfilter. Those plates will work fine. The flat one is easy to make but the one that's a circle for the exhaust side can be a bit more tricky to make on your own.
(08-24-2012, 07:57 AM)Cole i was driving around with no air filter for a bit last week, and the engine just sounded so good, i read this setup can give you a nice sound so i'm into it, plus the air filter just takes up so much bloody space
(08-24-2012, 07:57 AM)Cole i was driving around with no air filter for a bit last week, and the engine just sounded so good, i read this setup can give you a nice sound so i'm into it, plus the air filter just takes up so much bloody space
(08-24-2012, 07:09 AM)Cole(08-23-2012, 01:26 PM)Simpler=Better If you're running temps that high you need to check your thermostat, maybe do a coolant flush.ok, not good, i know the coolant hasn't been messed with, i'll do that, and ask my mechanic, the temp guage didn't work originally, i believe he changed the thermostat, still didn't work, so we switched the temp sensor off of one of the parts engines. He was surprised, says the sensors themselves rarely fail.
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
(08-24-2012, 07:09 AM)Cole(08-23-2012, 01:26 PM)Simpler=Better If you're running temps that high you need to check your thermostat, maybe do a coolant flush.ok, not good, i know the coolant hasn't been messed with, i'll do that, and ask my mechanic, the temp guage didn't work originally, i believe he changed the thermostat, still didn't work, so we switched the temp sensor off of one of the parts engines. He was surprised, says the sensors themselves rarely fail.
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
(08-24-2012, 09:00 AM)Simpler=Better(08-24-2012, 07:09 AM)Cole(08-23-2012, 01:26 PM)Simpler=Better If you're running temps that high you need to check your thermostat, maybe do a coolant flush.ok, not good, i know the coolant hasn't been messed with, i'll do that, and ask my mechanic, the temp guage didn't work originally, i believe he changed the thermostat, still didn't work, so we switched the temp sensor off of one of the parts engines. He was surprised, says the sensors themselves rarely fail.
Check your engine-body ground and your gauges-body grounds too
The EGR kit is a decent deal if you won't have shop access. I've made plates with an angle grinder before.
Don't buy that filter it's crap. You can get a cylindrical paper filter at any parts store for around $25, they were used in GMC trucks I believe. Then get some PVC elbows, and a rubber connector from the hardware store. If you're worried about looks file off the molded part numbers on the PVC and paint it hammered silver or something, should only cost you around $35 said and done, and it will filter way better than the eb@y link.
If you're looking for quick upgrades, replace your muffler with a section of straight pipe and hook up a cheap boost controller (or adjust your wastegate)
Why the fascination with 6 gears and multiple clutches? If your highest gear (let's say 4th) is matched to your rear gears and tires to give you nice low rpms on the highway, you shouldn't lose acceleration with proper fueling. The cost to ram in a chevy transmission will be similar or more than a superpump.
(08-24-2012, 08:03 AM)w123love(08-24-2012, 07:57 AM)Cole i was driving around with no air filter for a bit last week, and the engine just sounded so good, i read this setup can give you a nice sound so i'm into it, plus the air filter just takes up so much bloody space
That may be true, but if you are truly aimed at increasing performance for your wagon than that air filter will do you no good. The stock air filter will give you the coldest air possible without an intercooler. Cone filters like those suck air from inside the bay, where the air is much warmer.
It may not be pretty, but such is life.
(08-24-2012, 09:00 AM)Simpler=Better(08-24-2012, 07:09 AM)Cole(08-23-2012, 01:26 PM)Simpler=Better If you're running temps that high you need to check your thermostat, maybe do a coolant flush.ok, not good, i know the coolant hasn't been messed with, i'll do that, and ask my mechanic, the temp guage didn't work originally, i believe he changed the thermostat, still didn't work, so we switched the temp sensor off of one of the parts engines. He was surprised, says the sensors themselves rarely fail.
Check your engine-body ground and your gauges-body grounds too
The EGR kit is a decent deal if you won't have shop access. I've made plates with an angle grinder before.
Don't buy that filter it's crap. You can get a cylindrical paper filter at any parts store for around $25, they were used in GMC trucks I believe. Then get some PVC elbows, and a rubber connector from the hardware store. If you're worried about looks file off the molded part numbers on the PVC and paint it hammered silver or something, should only cost you around $35 said and done, and it will filter way better than the eb@y link.
If you're looking for quick upgrades, replace your muffler with a section of straight pipe and hook up a cheap boost controller (or adjust your wastegate)
Why the fascination with 6 gears and multiple clutches? If your highest gear (let's say 4th) is matched to your rear gears and tires to give you nice low rpms on the highway, you shouldn't lose acceleration with proper fueling. The cost to ram in a chevy transmission will be similar or more than a superpump.
(08-24-2012, 08:03 AM)w123love(08-24-2012, 07:57 AM)Cole i was driving around with no air filter for a bit last week, and the engine just sounded so good, i read this setup can give you a nice sound so i'm into it, plus the air filter just takes up so much bloody space
That may be true, but if you are truly aimed at increasing performance for your wagon than that air filter will do you no good. The stock air filter will give you the coldest air possible without an intercooler. Cone filters like those suck air from inside the bay, where the air is much warmer.
It may not be pretty, but such is life.
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
If you gear the rear end properly you can roll around at like 2,500 rpm on the highway. I forget the specifivs, but I tihnk the rear gears from a v8 are what you want-better double check though.
The cold air thing has been beat to hell 500x times, long story short the stock intake gives you cold unrestricted air, but muffles the turbo whine and is ugly. A paper cylinder is easier and louder, with a small trade off of heat at low speeds. Maybe you can hack up the stock scoop to feed a cone filter?
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
(08-24-2012, 10:52 AM)Simpler=Better If you gear the rear end properly you can roll around at like 2,500 rpm on the highway. I forget the specifivs, but I tihnk the rear gears from a v8 are what you want-better double check though.
The cold air thing has been beat to hell 500x times, long story short the stock intake gives you cold unrestricted air, but muffles the turbo whine and is ugly. A paper cylinder is easier and louder, with a small trade off of heat at low speeds. Maybe you can hack up the stock scoop to feed a cone filter?
(08-24-2012, 10:52 AM)Simpler=Better If you gear the rear end properly you can roll around at like 2,500 rpm on the highway. I forget the specifivs, but I tihnk the rear gears from a v8 are what you want-better double check though.
The cold air thing has been beat to hell 500x times, long story short the stock intake gives you cold unrestricted air, but muffles the turbo whine and is ugly. A paper cylinder is easier and louder, with a small trade off of heat at low speeds. Maybe you can hack up the stock scoop to feed a cone filter?
Another question, the alda on my car has been messed with, i cleaned out the intake pressure banjo transducer thing a while back, it wasn't very dirty, i did notice some gains after however.
Is there a default setting for the alda that would improve performance? i see in some peoples sig's they have the alda "maxed out"
which direction is that? all the way in?
i would like to put it all the way in with the engine running then back it out until there is a nice smooth idle with little shaking.
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
ALSA doesn't smooth the idle, getting your injectors serviced, and having your valve sin spec makes it idle smooth.
Just remove it, it's a 30 year old brazed diaphragm that's prone to failure.
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
(08-24-2012, 02:25 PM)Simpler=Better ALSA doesn't smooth the idle, getting your injectors serviced, and having your valve sin spec makes it idle smooth.
Just remove it, it's a 30 year old brazed diaphragm that's prone to failure.
(08-24-2012, 02:25 PM)Simpler=Better ALSA doesn't smooth the idle, getting your injectors serviced, and having your valve sin spec makes it idle smooth.
Just remove it, it's a 30 year old brazed diaphragm that's prone to failure.
' i beat the piss out of it and all of a sudden the miss disappeared '
I also think that some synthetic oil is in order. I got some rotella on sale the other day at advanced auto, here it was $24/gal
That stuff is supposed to help clean out a motor and I swear it doesn't burn up like that standard oil does. Those esters are like chemistry magic
I say keep driving them hard and throw some trans fluid in the crankcase before an oil change.
(08-24-2012, 09:01 PM)larsalan ' i beat the piss out of it and all of a sudden the miss disappeared 'that's a pretty sweet deal, i did a lubro moly purge a while back, probably going to do a few more oil changes before I do another, especially with brand new injectors and lines.
I also think that some synthetic oil is in order. I got some rotella on sale the other day at advanced auto, here it was $24/gal
That stuff is supposed to help clean out a motor and I swear it doesn't burn up like that standard oil does. Those esters are like chemistry magic
I say keep driving them hard and throw some trans fluid in the crankcase before an oil change.
(08-24-2012, 09:01 PM)larsalan Oh, is that slop in the shifting from the bushings on the shifter linkage? Those are like $10. I never bother to look into it cause I can still hit all the gearsnah, the linkage and bushings are brand new still, it's the actual assembly. maybe i should just take it apart, or switch it out of my blue one, that would probably be easier. Forgot the factory service manual at home and my laptop at my shop, i'll bring it home today and read about the shifter.
(08-24-2012, 09:01 PM)larsalan I had to get a great big wrench to help take the alda(s) off. It's like 1 and 1/8 or 1 and 1/4. Then another thing like steel rod into where the air tube leads and turn that left. while holding that big wrench to the rightward direction.
(08-24-2012, 09:01 PM)larsalan ' i beat the piss out of it and all of a sudden the miss disappeared 'that's a pretty sweet deal, i did a lubro moly purge a while back, probably going to do a few more oil changes before I do another, especially with brand new injectors and lines.
I also think that some synthetic oil is in order. I got some rotella on sale the other day at advanced auto, here it was $24/gal
That stuff is supposed to help clean out a motor and I swear it doesn't burn up like that standard oil does. Those esters are like chemistry magic
I say keep driving them hard and throw some trans fluid in the crankcase before an oil change.
(08-24-2012, 09:01 PM)larsalan Oh, is that slop in the shifting from the bushings on the shifter linkage? Those are like $10. I never bother to look into it cause I can still hit all the gearsnah, the linkage and bushings are brand new still, it's the actual assembly. maybe i should just take it apart, or switch it out of my blue one, that would probably be easier. Forgot the factory service manual at home and my laptop at my shop, i'll bring it home today and read about the shifter.
(08-24-2012, 09:01 PM)larsalan I had to get a great big wrench to help take the alda(s) off. It's like 1 and 1/8 or 1 and 1/4. Then another thing like steel rod into where the air tube leads and turn that left. while holding that big wrench to the rightward direction.