STD Tuning Engine New Project - Skunkwerks EM9D

New Project - Skunkwerks EM9D

New Project - Skunkwerks EM9D

 
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JB3
Superturbo

1,795
03-25-2010, 07:39 AM #101
The machine work on this is just so impressive! I keeping waiting for some evidence of hackage, but even the mockup is beautiful! Just like everyone else, I can't wait to see this running.

FYI, I don't know if anyone else has run into this, but ive seen 3 or 4 of the duramax tensioners start hopping like crazy in short time and require replacement. Might be worth keeping a spare with the car. Not sure if its a concern or not, but it was the same thing on all, and I absorbed it as a potential issue.

This was on the earlier models though, think an LLY or LBZ, so its probably a non issue.

Great work!

1974 240D 617 turbo swap, W201 5-speed, in the works project
1983 240D 616 stock, DD
1989 Chevy Astro, 617 turbo swap, T5 5-speed, 4.56 diff, work van

JB3
03-25-2010, 07:39 AM #101

The machine work on this is just so impressive! I keeping waiting for some evidence of hackage, but even the mockup is beautiful! Just like everyone else, I can't wait to see this running.

FYI, I don't know if anyone else has run into this, but ive seen 3 or 4 of the duramax tensioners start hopping like crazy in short time and require replacement. Might be worth keeping a spare with the car. Not sure if its a concern or not, but it was the same thing on all, and I absorbed it as a potential issue.

This was on the earlier models though, think an LLY or LBZ, so its probably a non issue.

Great work!


1974 240D 617 turbo swap, W201 5-speed, in the works project
1983 240D 616 stock, DD
1989 Chevy Astro, 617 turbo swap, T5 5-speed, 4.56 diff, work van

Rudolf_Diesel
Ask me if I care...

579
04-03-2010, 02:11 PM #102
Thanks for the heads up on the tensioner. The one I purchased is an after market, maybe the OEM is better?

Evidence of hackage? Not sure what you mean, but I try my best to have form and function! I am a bit anal-retentive with a dash of OCDBig Grin When I build equipment or other projects I ALWAYS try to leave a lasting impression - You will be remembered one of two ways, That guy did a hell of a job, or that guy did a shitty job and I never want to see him again.

I try to keep cost in mind, but I just cannot bring myself to use something designed for feces on my carTongue If it works for you then more power to you, but not for me.

There is someone better than me and I use there knowledge to guide my designs if I cannot figure it out for myself. I am not building this to be THE fastest car, I am building it to see what I can do, how much power I can squeeze out of this motor and to see if I can inspire someone to also become an enthusiast.

Off my soap box now and that being said here are a couple of pics of my exhaust system...I am waiting for my pump and its' 7.5 mm elements to be completed and then I WILL RULE THE WORLD!!! MUWAHAHAHAHABig Grin

   

   

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
04-03-2010, 02:11 PM #102

Thanks for the heads up on the tensioner. The one I purchased is an after market, maybe the OEM is better?

Evidence of hackage? Not sure what you mean, but I try my best to have form and function! I am a bit anal-retentive with a dash of OCDBig Grin When I build equipment or other projects I ALWAYS try to leave a lasting impression - You will be remembered one of two ways, That guy did a hell of a job, or that guy did a shitty job and I never want to see him again.

I try to keep cost in mind, but I just cannot bring myself to use something designed for feces on my carTongue If it works for you then more power to you, but not for me.

There is someone better than me and I use there knowledge to guide my designs if I cannot figure it out for myself. I am not building this to be THE fastest car, I am building it to see what I can do, how much power I can squeeze out of this motor and to see if I can inspire someone to also become an enthusiast.

Off my soap box now and that being said here are a couple of pics of my exhaust system...I am waiting for my pump and its' 7.5 mm elements to be completed and then I WILL RULE THE WORLD!!! MUWAHAHAHAHABig Grin

   

   


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

willbhere4u
Six in a row make her go!

2,507
04-03-2010, 03:48 PM #103
Looking good I like the exhaust so far!

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
04-03-2010, 03:48 PM #103

Looking good I like the exhaust so far!


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

ForcedInduction
Banned

3,628
04-03-2010, 05:17 PM #104
Hey, your pipe is pointing the wrong direction, I thought you were going to run a hood stack!
ForcedInduction
04-03-2010, 05:17 PM #104

Hey, your pipe is pointing the wrong direction, I thought you were going to run a hood stack!

Rudolf_Diesel
Ask me if I care...

579
04-03-2010, 07:04 PM #105
(04-03-2010, 05:17 PM)ForcedInduction Hey, your pipe is pointing the wrong direction, I thought you were going to run a hood stack!

Big Grin It's adjustable, I thought about having a port like the cars that have a bypass for open headers, but that probably won't happen...The OEM bracket will be utilized for support. I do not have a flex joint after the turbo on my current set up, it all seems to expand and contract nicely. It is held together with v-band clamps so they may allow for expansion and contraction.

I still need to trim the 90 to get the angle to follow the contour of the OEM pipe. I just ordered a 3" x 6" flex joint that I will place as the OEM design has. There will be another v-band clamp on the bottom side of the flex joint after a 90 elbow. A few more bends and I will probably end up going with a round full flow muffler, I may go with Borla or Magnaflow.

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
04-03-2010, 07:04 PM #105

(04-03-2010, 05:17 PM)ForcedInduction Hey, your pipe is pointing the wrong direction, I thought you were going to run a hood stack!

Big Grin It's adjustable, I thought about having a port like the cars that have a bypass for open headers, but that probably won't happen...The OEM bracket will be utilized for support. I do not have a flex joint after the turbo on my current set up, it all seems to expand and contract nicely. It is held together with v-band clamps so they may allow for expansion and contraction.

I still need to trim the 90 to get the angle to follow the contour of the OEM pipe. I just ordered a 3" x 6" flex joint that I will place as the OEM design has. There will be another v-band clamp on the bottom side of the flex joint after a 90 elbow. A few more bends and I will probably end up going with a round full flow muffler, I may go with Borla or Magnaflow.


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

Rudolf_Diesel
Ask me if I care...

579
04-05-2010, 07:20 PM #106
A couple of pics, 2 of turbo bypass valve and 1 of an M-pump installed, not "THEE" M-pump (7.5mm elements).Tongue

   

   

   

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
04-05-2010, 07:20 PM #106

A couple of pics, 2 of turbo bypass valve and 1 of an M-pump installed, not "THEE" M-pump (7.5mm elements).Tongue

   

   

   


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

Rudolf_Diesel
Ask me if I care...

579
04-11-2010, 03:19 PM #107
Got bored lastnight and decided to dress up my brackets, It may not be to your liking, but ask me if I careBig Grin, that being said...(and yes it is real carbon fiber)

   
Valve cover strut bracket, before paint

   
Valve cover strut bracket, after paint

   
Supercharger mounting plate

By the way, I just picked up a set of headlights and wanted to see what you thought, see I do care about your opinion, sometimesBig Grin





   
What do you think, too big?
This post was last modified: 04-11-2010, 03:20 PM by Rudolf_Diesel.

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
04-11-2010, 03:19 PM #107

Got bored lastnight and decided to dress up my brackets, It may not be to your liking, but ask me if I careBig Grin, that being said...(and yes it is real carbon fiber)

   
Valve cover strut bracket, before paint

   
Valve cover strut bracket, after paint

   
Supercharger mounting plate

By the way, I just picked up a set of headlights and wanted to see what you thought, see I do care about your opinion, sometimesBig Grin





   
What do you think, too big?


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

meareweird
TA 0301

70
04-13-2010, 10:28 AM #108
Don't they come in a square design?
meareweird
04-13-2010, 10:28 AM #108

Don't they come in a square design?

Rudolf_Diesel
Ask me if I care...

579
04-17-2010, 07:13 PM #109
I painted my intake and Got a few parts back from the plating co. - they were yellow zinc coated.

   
Intake/intercooler painted wrinkle black to match valve cover

   
Another pic of intake manifold

   
Throttle linkage rebuilt to remove slop and replated yellow zinc

   
Throttle bell crank cleaned up of unnecessary attachments

   
Alternator bracket and idler assembly

   
A/C support bracket and idler bracket

   
Idler bracket

   
Aluminum mounting plate for tensioner/idler

I also had my injector lines plated and many other parts as well. I porbably had a 100 parts and it cost me $85.00

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
04-17-2010, 07:13 PM #109

I painted my intake and Got a few parts back from the plating co. - they were yellow zinc coated.

   
Intake/intercooler painted wrinkle black to match valve cover

   
Another pic of intake manifold

   
Throttle linkage rebuilt to remove slop and replated yellow zinc

   
Throttle bell crank cleaned up of unnecessary attachments

   
Alternator bracket and idler assembly

   
A/C support bracket and idler bracket

   
Idler bracket

   
Aluminum mounting plate for tensioner/idler

I also had my injector lines plated and many other parts as well. I porbably had a 100 parts and it cost me $85.00


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

Kiwibacon
GT2256V

154
04-17-2010, 08:23 PM #110
Very pretty, but does it go?
Kiwibacon
04-17-2010, 08:23 PM #110

Very pretty, but does it go?

Rudolf_Diesel
Ask me if I care...

579
04-17-2010, 08:57 PM #111
(04-17-2010, 08:23 PM)Kiwibacon Very pretty, but does it go?

Time will only tell. Rolleyes

I am definitley going to drive this thing, maybe even a gratuitous burnout becasue I can. It will eventually see the dyno and remain a daily driver.

My philosophy is to do it right and make it look good too. My taste may not suit everyone, but it is, in my opinion, done tastfully. Once the enitre package gets completed I will be proud to open my hood, show you my engine and stomp all over your dieselBig Grin

Countless times I watch these hotrod shows on TV and they almost never clean or coat areas that need attention. The old saying chrome wont get you home applies here too, but no reason you can't make things look nice. This was never intended as a budget build or see what I can make for $22.00 bucks and look like you spent way less.
This post was last modified: 04-17-2010, 10:33 PM by Rudolf_Diesel.

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
04-17-2010, 08:57 PM #111

(04-17-2010, 08:23 PM)Kiwibacon Very pretty, but does it go?

Time will only tell. Rolleyes

I am definitley going to drive this thing, maybe even a gratuitous burnout becasue I can. It will eventually see the dyno and remain a daily driver.

My philosophy is to do it right and make it look good too. My taste may not suit everyone, but it is, in my opinion, done tastfully. Once the enitre package gets completed I will be proud to open my hood, show you my engine and stomp all over your dieselBig Grin

Countless times I watch these hotrod shows on TV and they almost never clean or coat areas that need attention. The old saying chrome wont get you home applies here too, but no reason you can't make things look nice. This was never intended as a budget build or see what I can make for $22.00 bucks and look like you spent way less.


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

Biohazard
Smokin like a champ!

376
04-18-2010, 12:48 PM #112
Looking great!

[quote]My taste may not suit everyone, but it is, in my opinion, done tastfully

Tastefully done may be a bit modest, but I believe you will have one of the cleanest engines when done. Big Grin

Any update on "THEE" pump? I'm just about as anxious to hear about yours as I am mine! Tongue

82 300SD aka The Flyin Pumpkin (Gone): 7.5mm super M-pump, T3 60 trim turbo, Coldish air intake, A/W intercooler, propane injection, SW Boost and EGT gauges, Monark 265 nozzles, ported/polished cylinder head.

84 Euro 300D 4 sp: White with black trunk and hood. Blue cloth interior. Manual everything. 300DT front swaybar. C320 17" wheels. Now with the Flyin Pumpkins engine! 
Biohazard
04-18-2010, 12:48 PM #112

Looking great!

[quote]My taste may not suit everyone, but it is, in my opinion, done tastfully

Tastefully done may be a bit modest, but I believe you will have one of the cleanest engines when done. Big Grin

Any update on "THEE" pump? I'm just about as anxious to hear about yours as I am mine! Tongue


82 300SD aka The Flyin Pumpkin (Gone): 7.5mm super M-pump, T3 60 trim turbo, Coldish air intake, A/W intercooler, propane injection, SW Boost and EGT gauges, Monark 265 nozzles, ported/polished cylinder head.

84 Euro 300D 4 sp: White with black trunk and hood. Blue cloth interior. Manual everything. 300DT front swaybar. C320 17" wheels. Now with the Flyin Pumpkins engine! 

04-19-2010, 10:51 PM #113
Who did the aluminum welding and how much does that person charge?
supercharged3.0
04-19-2010, 10:51 PM #113

Who did the aluminum welding and how much does that person charge?

Rudolf_Diesel
Ask me if I care...

579
04-20-2010, 09:33 AM #114
(04-19-2010, 10:51 PM)supercharged3.0 Who did the aluminum welding and how much does that person charge?

I did all of it, and I am pretty cheapBig Grin

The only piece I did not weld is the crank pulley.

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
04-20-2010, 09:33 AM #114

(04-19-2010, 10:51 PM)supercharged3.0 Who did the aluminum welding and how much does that person charge?

I did all of it, and I am pretty cheapBig Grin

The only piece I did not weld is the crank pulley.


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

ForcedInduction
Banned

3,628
04-20-2010, 10:56 AM #115
Is that rhino liner?
ForcedInduction
04-20-2010, 10:56 AM #115

Is that rhino liner?

Kozuka
I'm_Badass

334
04-20-2010, 11:52 AM #116
Looks like a *crinkle coat* paint.
Kozuka
04-20-2010, 11:52 AM #116

Looks like a *crinkle coat* paint.

willbhere4u
Six in a row make her go!

2,507
04-20-2010, 01:19 PM #117
It looks like a high temp crinkle finish?

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
04-20-2010, 01:19 PM #117

It looks like a high temp crinkle finish?


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

Rudolf_Diesel
Ask me if I care...

579
04-20-2010, 09:58 PM #118
It is VHT high temp wrinkle finish. I used it on my valve cover a year ago and it is holding up well. After spraying 3 wet coats I let it dry for about 30 minutes and then use an industrial heat gun to get the result you see.

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
04-20-2010, 09:58 PM #118

It is VHT high temp wrinkle finish. I used it on my valve cover a year ago and it is holding up well. After spraying 3 wet coats I let it dry for about 30 minutes and then use an industrial heat gun to get the result you see.


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

willbhere4u
Six in a row make her go!

2,507
04-21-2010, 01:19 PM #119
You don't see the crinkle finishes very often anymore must be a labor thing? looks good!

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
04-21-2010, 01:19 PM #119

You don't see the crinkle finishes very often anymore must be a labor thing? looks good!


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

Rudolf_Diesel
Ask me if I care...

579
04-22-2010, 09:55 PM #120
A few more pics of progress...

   
S/C painted and ready for action

   
More of the S/C

   
One more of the S/C

   
Exhaust manifold and turbo housing jet coated

   
The beginings of my ALDA

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
04-22-2010, 09:55 PM #120

A few more pics of progress...

   
S/C painted and ready for action

   
More of the S/C

   
One more of the S/C

   
Exhaust manifold and turbo housing jet coated

   
The beginings of my ALDA


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

George3soccer
Holset

373
04-23-2010, 10:54 AM #121
Interesting. Please let us know how the Alda comes along will be looking into that shortly
George3soccer
04-23-2010, 10:54 AM #121

Interesting. Please let us know how the Alda comes along will be looking into that shortly

Rcdevil
Unregistered

19
04-24-2010, 09:16 PM #122
hey ive been looking at this and is this a supercharger and a turbocharger running together???

thanks,
Rcdevil
04-24-2010, 09:16 PM #122

hey ive been looking at this and is this a supercharger and a turbocharger running together???

thanks,

Kozuka
I'm_Badass

334
04-24-2010, 09:36 PM #123
(04-24-2010, 09:16 PM)Rcdevil hey ive been looking at this and is this a supercharger and a turbocharger running together???

thanks,

Twin-charged (or twin-charging) is the proper term my boy, and can be done in many different ways go back to the first page and look at the diagram I posted, this is considered more of a hybrid-compound system with a by-pass valve when the supercharger is no longer efficiently compressing air compared to the turbocharger it opens, which then allows unrestricted flow to the turbocharger inlet by-passing the supercharger. So you get the low rpm grunt of a pulley-driven system and the high rpm boost of an exhaust-driven system. Google will be your friend, and you will have much to learn. Learn much, you will. Big Grin

Thanks,
Kozuka
This post was last modified: 04-24-2010, 09:37 PM by Kozuka.
Kozuka
04-24-2010, 09:36 PM #123

(04-24-2010, 09:16 PM)Rcdevil hey ive been looking at this and is this a supercharger and a turbocharger running together???

thanks,

Twin-charged (or twin-charging) is the proper term my boy, and can be done in many different ways go back to the first page and look at the diagram I posted, this is considered more of a hybrid-compound system with a by-pass valve when the supercharger is no longer efficiently compressing air compared to the turbocharger it opens, which then allows unrestricted flow to the turbocharger inlet by-passing the supercharger. So you get the low rpm grunt of a pulley-driven system and the high rpm boost of an exhaust-driven system. Google will be your friend, and you will have much to learn. Learn much, you will. Big Grin

Thanks,
Kozuka

Rcdevil
Unregistered

19
04-25-2010, 09:57 AM #124
(04-24-2010, 09:36 PM)Kozuka
(04-24-2010, 09:16 PM)Rcdevil hey ive been looking at this and is this a supercharger and a turbocharger running together???

thanks,

Twin-charged (or twin-charging) is the proper term my boy, and can be done in many different ways go back to the first page and look at the diagram I posted, this is considered more of a hybrid-compound system with a by-pass valve when the supercharger is no longer efficiently compressing air compared to the turbocharger it opens, which then allows unrestricted flow to the turbocharger inlet by-passing the supercharger. So you get the low rpm grunt of a pulley-driven system and the high rpm boost of an exhaust-driven system. Google will be your friend, and you will have much to learn. Learn much, you will. Big Grin

Thanks,
Kozuka

thanks for the good info, and yea the diagrams are pretty impressive! Big Grin
Rcdevil
04-25-2010, 09:57 AM #124

(04-24-2010, 09:36 PM)Kozuka
(04-24-2010, 09:16 PM)Rcdevil hey ive been looking at this and is this a supercharger and a turbocharger running together???

thanks,

Twin-charged (or twin-charging) is the proper term my boy, and can be done in many different ways go back to the first page and look at the diagram I posted, this is considered more of a hybrid-compound system with a by-pass valve when the supercharger is no longer efficiently compressing air compared to the turbocharger it opens, which then allows unrestricted flow to the turbocharger inlet by-passing the supercharger. So you get the low rpm grunt of a pulley-driven system and the high rpm boost of an exhaust-driven system. Google will be your friend, and you will have much to learn. Learn much, you will. Big Grin

Thanks,
Kozuka

thanks for the good info, and yea the diagrams are pretty impressive! Big Grin

winmutt
bitbanger

3,468
04-28-2010, 08:53 AM #125
I missed the bit about the ALDA, you are building your own?

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
04-28-2010, 08:53 AM #125

I missed the bit about the ALDA, you are building your own?


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

Rudolf_Diesel
Ask me if I care...

579
04-28-2010, 06:50 PM #126
(04-28-2010, 08:53 AM)winmutt I missed the bit about the ALDA, you are building your own?

Yes, I am building my own. I used a modified BOV and a linkage system. A couple of pics...

   

   

   

Here is a video of the action, I am connecting an air line set to 1 bar = full travel, it is rapid because the hose is disconnected to dump the air.

http://www.youtube.com/watch?v=806By9tLa1Q
This post was last modified: 04-28-2010, 07:26 PM by Rudolf_Diesel.

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
04-28-2010, 06:50 PM #126

(04-28-2010, 08:53 AM)winmutt I missed the bit about the ALDA, you are building your own?

Yes, I am building my own. I used a modified BOV and a linkage system. A couple of pics...

   

   

   

Here is a video of the action, I am connecting an air line set to 1 bar = full travel, it is rapid because the hose is disconnected to dump the air.

http://www.youtube.com/watch?v=806By9tLa1Q


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

DeliveryValve
Superturbo

1,338
04-28-2010, 09:03 PM #127
(04-22-2010, 09:55 PM)Rudolf_Diesel ....

The beginings of my ALDA

Inspired by this?

[Image: attachment.php?aid=2150]


Looks like a reversed version.




BTW - I assume you previously operated the M-Pump without one. I take it the 7.5 plus the new induction setup would warrant the use of one.

Example picture courtesy of Charmalu.
   





.

Gota love Mercedes Diesels!



.
DeliveryValve
04-28-2010, 09:03 PM #127

(04-22-2010, 09:55 PM)Rudolf_Diesel ....

The beginings of my ALDA

Inspired by this?

[Image: attachment.php?aid=2150]


Looks like a reversed version.




BTW - I assume you previously operated the M-Pump without one. I take it the 7.5 plus the new induction setup would warrant the use of one.

Example picture courtesy of Charmalu.
   





.


Gota love Mercedes Diesels!



.

Rudolf_Diesel
Ask me if I care...

579
04-28-2010, 09:29 PM #128
(04-28-2010, 09:03 PM)DeliveryValve
(04-22-2010, 09:55 PM)Rudolf_Diesel ....

The beginings of my ALDA

Inspired by this?

[Image: attachment.php?aid=2150]


Looks like a reversed version.




BTW - I assume you previously operated the M-Pump without one. I take it the 7.5 plus the new induction setup would warrant the use of one.

Example picture courtesy of Charmalu.

I did get some inspiration from the Myna pump, however their version looks like it was slapped together from junk peices. The orientaion was all wrong on the Myna pumpp as well, it would not clear the area where the S/C is to mount.

I was running the M-pump for about 9 months and no form of an ALDA, but it was only putting out twice as much fuel as stock settings give or take a few cc's

The 7.5mm elements are in the area of 4 times the amount of fuel as stock. Even though I will have instant air via the S/C, I still need to be cautious of smoke, especially in So. Cal..

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
04-28-2010, 09:29 PM #128

(04-28-2010, 09:03 PM)DeliveryValve
(04-22-2010, 09:55 PM)Rudolf_Diesel ....

The beginings of my ALDA

Inspired by this?

[Image: attachment.php?aid=2150]


Looks like a reversed version.




BTW - I assume you previously operated the M-Pump without one. I take it the 7.5 plus the new induction setup would warrant the use of one.

Example picture courtesy of Charmalu.

I did get some inspiration from the Myna pump, however their version looks like it was slapped together from junk peices. The orientaion was all wrong on the Myna pumpp as well, it would not clear the area where the S/C is to mount.

I was running the M-pump for about 9 months and no form of an ALDA, but it was only putting out twice as much fuel as stock settings give or take a few cc's

The 7.5mm elements are in the area of 4 times the amount of fuel as stock. Even though I will have instant air via the S/C, I still need to be cautious of smoke, especially in So. Cal..


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

Rudolf_Diesel
Ask me if I care...

579
05-02-2010, 09:03 PM #129
I started to disassemble my current setup and have embarked on the installation of project Skunkwerks-EM9D. Albiet it is not much now, I was able to remove the OEM exhaust so I can build a jig to maintain the path, angles and planes.

The plan:

1. Clean remaining crud from block
2. Change motor mounts while I have easy access
3. Change motor shocks for reasons in number 2
4. Change timing chain and tensioner
5. Change flex discs

Once the above items are completed I will install the S/C so I can finish the intake portion of that sub project.

After completion of the above, I should have my pump...it is almost done, then the fun will begin.

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
05-02-2010, 09:03 PM #129

I started to disassemble my current setup and have embarked on the installation of project Skunkwerks-EM9D. Albiet it is not much now, I was able to remove the OEM exhaust so I can build a jig to maintain the path, angles and planes.

The plan:

1. Clean remaining crud from block
2. Change motor mounts while I have easy access
3. Change motor shocks for reasons in number 2
4. Change timing chain and tensioner
5. Change flex discs

Once the above items are completed I will install the S/C so I can finish the intake portion of that sub project.

After completion of the above, I should have my pump...it is almost done, then the fun will begin.


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

George3soccer
Holset

373
05-03-2010, 09:41 AM #130
Fantastic job.
George3soccer
05-03-2010, 09:41 AM #130

Fantastic job.

meareweird
TA 0301

70
05-04-2010, 08:39 AM #131
Cant wait to see the end results!
meareweird
05-04-2010, 08:39 AM #131

Cant wait to see the end results!

05-05-2010, 01:00 AM #132
Question about your intercooler. Do you think, that air to water will cool the air charge enough? How many sfm is your cooler and how big will be the heat exchanger?
supercharged3.0
05-05-2010, 01:00 AM #132

Question about your intercooler. Do you think, that air to water will cool the air charge enough? How many sfm is your cooler and how big will be the heat exchanger?

Rudolf_Diesel
Ask me if I care...

579
05-05-2010, 07:17 AM #133
(05-05-2010, 01:00 AM)supercharged3.0 Question about your intercooler. Do you think, that air to water will cool the air charge enough? How many sfm is your cooler and how big will be the heat exchanger?

I was running this IC previously and never saw above 950*F no matter how I drove it. Removing the IC and driving for about 2 mos. I have not been north of 1050*F, albiet I have my MW vs. M pump installed, so less fuel.

There is a thread on my A/W IC build up if you want to see pics., do a search on my name.

The heat exchanger is an old Saab IC that was converted. I also have a reservoir tank and a Mercedes water pump. The entire system has about a two gallon capacity and uses a petroleum based coolant media.

If I was road racing I might be concerned about a larger or even adding an additional A/A IC, but it will not be boosted all the time. At idle the SC will be bypassed and at boost levels above 10 psi. I may incorporate a switch to run the SC and turbo as a compound, but it was not deisgned as such.
This post was last modified: 05-05-2010, 07:18 AM by Rudolf_Diesel.

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
05-05-2010, 07:17 AM #133

(05-05-2010, 01:00 AM)supercharged3.0 Question about your intercooler. Do you think, that air to water will cool the air charge enough? How many sfm is your cooler and how big will be the heat exchanger?

I was running this IC previously and never saw above 950*F no matter how I drove it. Removing the IC and driving for about 2 mos. I have not been north of 1050*F, albiet I have my MW vs. M pump installed, so less fuel.

There is a thread on my A/W IC build up if you want to see pics., do a search on my name.

The heat exchanger is an old Saab IC that was converted. I also have a reservoir tank and a Mercedes water pump. The entire system has about a two gallon capacity and uses a petroleum based coolant media.

If I was road racing I might be concerned about a larger or even adding an additional A/A IC, but it will not be boosted all the time. At idle the SC will be bypassed and at boost levels above 10 psi. I may incorporate a switch to run the SC and turbo as a compound, but it was not deisgned as such.


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

05-05-2010, 11:36 PM #134
That's good. The reason i was asking, i want to do the same thing. I want to take out my air intercooler and put a air to water one. I want to cut my intake and weld the cooler like you did. At that point, i will not run these long pipes anymore.
Also, planning to get a big heat exchanger and run 20+psi. You think, intercooler of that size you have, will handle 20+psi?
What size is yours? How many cfm?
This post was last modified: 05-05-2010, 11:37 PM by supercharged3.0.
supercharged3.0
05-05-2010, 11:36 PM #134

That's good. The reason i was asking, i want to do the same thing. I want to take out my air intercooler and put a air to water one. I want to cut my intake and weld the cooler like you did. At that point, i will not run these long pipes anymore.
Also, planning to get a big heat exchanger and run 20+psi. You think, intercooler of that size you have, will handle 20+psi?
What size is yours? How many cfm?

Rudolf_Diesel
Ask me if I care...

579
05-07-2010, 10:10 PM #135
[/align][align=left]
(05-05-2010, 11:36 PM)supercharged3.0 ...Also, planning to get a big heat exchanger and run 20+psi. You think, intercooler of that size you have, will handle 20+psi?
What size is yours? How many cfm?

I was peaking around 24 psi for short periods, I don't think 20 psi will be a problem. I believe a plastic tank IC is good for about 40 psi before it blows apart. I have no idea what the CFM rating is, dimensionally it is 4" x 5" x 14" (heat exchanger portion)
I have been working on my exhaust and I am about 80% complete. I did not want to finish the muffler transiton piece until it is installed on the car - it just needs to be done that way so it fits right. Here are a few pics, the material is 304 SS. I also modified the OEM bracket that secures the pipe to the transmission.

   

   

   

   

   

   

   

   

   
This post was last modified: 05-07-2010, 10:30 PM by Rudolf_Diesel.

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
05-07-2010, 10:10 PM #135

[/align][align=left]

(05-05-2010, 11:36 PM)supercharged3.0 ...Also, planning to get a big heat exchanger and run 20+psi. You think, intercooler of that size you have, will handle 20+psi?
What size is yours? How many cfm?

I was peaking around 24 psi for short periods, I don't think 20 psi will be a problem. I believe a plastic tank IC is good for about 40 psi before it blows apart. I have no idea what the CFM rating is, dimensionally it is 4" x 5" x 14" (heat exchanger portion)
I have been working on my exhaust and I am about 80% complete. I did not want to finish the muffler transiton piece until it is installed on the car - it just needs to be done that way so it fits right. Here are a few pics, the material is 304 SS. I also modified the OEM bracket that secures the pipe to the transmission.

   

   

   

   

   

   

   

   

   


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

DeliveryValve
Superturbo

1,338
05-08-2010, 12:18 AM #136
What size Magnafow are you using?

I could only imagine how nice it is going to sound.




.

Gota love Mercedes Diesels!



.
DeliveryValve
05-08-2010, 12:18 AM #136

What size Magnafow are you using?

I could only imagine how nice it is going to sound.




.


Gota love Mercedes Diesels!



.

Rudolf_Diesel
Ask me if I care...

579
05-08-2010, 06:23 PM #137
(05-08-2010, 12:18 AM)DeliveryValve What size Magnafow are you using?

I could only imagine how nice it is going to sound.




.

You my friend can actually hear it once it is completeBig Grin

   
This post was last modified: 05-08-2010, 06:24 PM by Rudolf_Diesel.

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
05-08-2010, 06:23 PM #137

(05-08-2010, 12:18 AM)DeliveryValve What size Magnafow are you using?

I could only imagine how nice it is going to sound.




.

You my friend can actually hear it once it is completeBig Grin

   


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

Rudolf_Diesel
Ask me if I care...

579
05-20-2010, 09:17 PM #139
Right now I am just waiting on my uber pump. I will be working on the car this weekend getting all of the parts off the engine that I will not be using, i.e. power steering pump, a/c pump, etc.

Once this is complete then cleaning and degreasing will commence.

I also need to change timing chain and flex discs.

Other than that, I am working on my 5-speed conversion - taking measurements, researching and designing in CAD.

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
05-20-2010, 09:17 PM #139

Right now I am just waiting on my uber pump. I will be working on the car this weekend getting all of the parts off the engine that I will not be using, i.e. power steering pump, a/c pump, etc.

Once this is complete then cleaning and degreasing will commence.

I also need to change timing chain and flex discs.

Other than that, I am working on my 5-speed conversion - taking measurements, researching and designing in CAD.


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

willbhere4u
Six in a row make her go!

2,507
05-20-2010, 10:36 PM #140
Take lots of pic of the install/car!!! very very nicely done so far!!!

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
05-20-2010, 10:36 PM #140

Take lots of pic of the install/car!!! very very nicely done so far!!!


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

DeliveryValve
Superturbo

1,338
05-21-2010, 11:21 AM #141
(05-20-2010, 09:17 PM)Rudolf_Diesel ...
I also need to change timing chain and flex discs.
...

I got a chain crimper you can borrow if you need it.

(05-20-2010, 09:17 PM)Rudolf_Diesel ...
Other than that, I am working on my 5-speed conversion - taking measurements, researching and designing in CAD.

Good thing you got that extra intermediate plate... Or are you thinking of making a whole new plate with a different pattern to bolt on to the 5 speed bell housing?



.

Gota love Mercedes Diesels!



.
DeliveryValve
05-21-2010, 11:21 AM #141

(05-20-2010, 09:17 PM)Rudolf_Diesel ...
I also need to change timing chain and flex discs.
...

I got a chain crimper you can borrow if you need it.

(05-20-2010, 09:17 PM)Rudolf_Diesel ...
Other than that, I am working on my 5-speed conversion - taking measurements, researching and designing in CAD.

Good thing you got that extra intermediate plate... Or are you thinking of making a whole new plate with a different pattern to bolt on to the 5 speed bell housing?



.


Gota love Mercedes Diesels!



.

Rudolf_Diesel
Ask me if I care...

579
05-21-2010, 12:33 PM #142
(05-21-2010, 11:21 AM)DeliveryValve
(05-20-2010, 09:17 PM)Rudolf_Diesel ...
I also need to change timing chain and flex discs.
...


I got a chain crimper you can borrow if you need it.

(05-20-2010, 09:17 PM)Rudolf_Diesel ...
Other than that, I am working on my 5-speed conversion - taking measurements, researching and designing in CAD.

Good thing you got that extra intermediate plate... Or are you thinking of making a whole new plate with a different pattern to bolt on to the 5 speed bell housing?

The chain tool would be great, I cannot get enough off of the web to reverse engineer one.

The plate came in handy! I have drawn it up in CAD and dropnosky is sending me a bell housing. I am going to see how the T5 will bolt up to the bell housing and go from there. If that doesn't work then it will be a new plate to mate to a Ford style bell housing.

I found a guy in Oxnard that build the TKO500 to handle 750 lb/ft (MMR) and that keeps the gear ratios as close to stock as possible and a .68 OD

All I have to do is sort out the clutch and flywheel. Jeemu said he used a BMW pressure plate, MB clutch and Tremec trans. He welded a bell housing to an adapter plate.
This post was last modified: 05-21-2010, 12:42 PM by Rudolf_Diesel.

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
05-21-2010, 12:33 PM #142

(05-21-2010, 11:21 AM)DeliveryValve
(05-20-2010, 09:17 PM)Rudolf_Diesel ...
I also need to change timing chain and flex discs.
...


I got a chain crimper you can borrow if you need it.

(05-20-2010, 09:17 PM)Rudolf_Diesel ...
Other than that, I am working on my 5-speed conversion - taking measurements, researching and designing in CAD.

Good thing you got that extra intermediate plate... Or are you thinking of making a whole new plate with a different pattern to bolt on to the 5 speed bell housing?

The chain tool would be great, I cannot get enough off of the web to reverse engineer one.

The plate came in handy! I have drawn it up in CAD and dropnosky is sending me a bell housing. I am going to see how the T5 will bolt up to the bell housing and go from there. If that doesn't work then it will be a new plate to mate to a Ford style bell housing.

I found a guy in Oxnard that build the TKO500 to handle 750 lb/ft (MMR) and that keeps the gear ratios as close to stock as possible and a .68 OD

All I have to do is sort out the clutch and flywheel. Jeemu said he used a BMW pressure plate, MB clutch and Tremec trans. He welded a bell housing to an adapter plate.


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

Rudolf_Diesel
Ask me if I care...

579
05-22-2010, 06:50 PM #143
Well I started to tear down everything and get it clean so I can start getting the motor ready and the S/C installed to finish the project. My son is getting involved in the project and it is really cool that he is interested - he is 14 and sometimes has other things on his mind. Today was a good father and son bonding time. Here are a few pics from todays work:

   
Pic of engine before cleaning
   
Front of engine before cleaning
   
Side of engine before cleaning
   
Starter motor before cleaning
   
Top view of MW pump
   
Right side after some cleaning with orange based cleaner
   
Another view of right side after cleaning and view of sub frame
   
My son removing fan bolts
   
Power steering pump and bracket removal
   
View of A/C compressor
   
Front of engine with radiator removed
   
another view of front of engine
   
View of left side of oil pan
   
Front view of engine after cleaning

There is still more cleaning to be done, I want it as clean as I can get it. The orange oil based cleaner from Greased Lightning seems to work the best and using an electric power washer helps also.

More to come tomorrow....

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
05-22-2010, 06:50 PM #143

Well I started to tear down everything and get it clean so I can start getting the motor ready and the S/C installed to finish the project. My son is getting involved in the project and it is really cool that he is interested - he is 14 and sometimes has other things on his mind. Today was a good father and son bonding time. Here are a few pics from todays work:

   
Pic of engine before cleaning
   
Front of engine before cleaning
   
Side of engine before cleaning
   
Starter motor before cleaning
   
Top view of MW pump
   
Right side after some cleaning with orange based cleaner
   
Another view of right side after cleaning and view of sub frame
   
My son removing fan bolts
   
Power steering pump and bracket removal
   
View of A/C compressor
   
Front of engine with radiator removed
   
another view of front of engine
   
View of left side of oil pan
   
Front view of engine after cleaning

There is still more cleaning to be done, I want it as clean as I can get it. The orange oil based cleaner from Greased Lightning seems to work the best and using an electric power washer helps also.

More to come tomorrow....


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

willbhere4u
Six in a row make her go!

2,507
05-22-2010, 07:28 PM #144
50/50 diluted purple power/water works great! I used it to get diesel oil off my shop floor and on my engine before power washing
This post was last modified: 05-22-2010, 07:29 PM by willbhere4u.

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
05-22-2010, 07:28 PM #144

50/50 diluted purple power/water works great! I used it to get diesel oil off my shop floor and on my engine before power washing


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

DeliveryValve
Superturbo

1,338
05-22-2010, 07:56 PM #145
(05-22-2010, 07:28 PM)willbhere4u 50/50 diluted purple power/water works great! I used it to get diesel oil off my shop floor and on my engine before power washing
I 2nd Purple Power. Got to be careful with aluminum though, it can discolor or stain it.



.

Gota love Mercedes Diesels!



.
DeliveryValve
05-22-2010, 07:56 PM #145

(05-22-2010, 07:28 PM)willbhere4u 50/50 diluted purple power/water works great! I used it to get diesel oil off my shop floor and on my engine before power washing
I 2nd Purple Power. Got to be careful with aluminum though, it can discolor or stain it.



.


Gota love Mercedes Diesels!



.

Rudolf_Diesel
Ask me if I care...

579
05-22-2010, 08:14 PM #146
(05-22-2010, 07:56 PM)DeliveryValve
(05-22-2010, 07:28 PM)willbhere4u 50/50 diluted purple power/water works great! I used it to get diesel oil off my shop floor and on my engine before power washing
I 2nd Purple Power. Got to be careful with aluminum though, it can discolor or stain it.



.

That is the reason I chose not to use it. The orange based, which uses D-limonine seems to work great on soot too. I appreciate the feed back.

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
05-22-2010, 08:14 PM #146

(05-22-2010, 07:56 PM)DeliveryValve
(05-22-2010, 07:28 PM)willbhere4u 50/50 diluted purple power/water works great! I used it to get diesel oil off my shop floor and on my engine before power washing
I 2nd Purple Power. Got to be careful with aluminum though, it can discolor or stain it.



.

That is the reason I chose not to use it. The orange based, which uses D-limonine seems to work great on soot too. I appreciate the feed back.


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

MTUPower
looking for more power on a daily driver

287
05-22-2010, 08:54 PM #147
(04-28-2010, 09:29 PM)Rudolf_Diesel I was running the M-pump for about 9 months and no form of an ALDA, but it was only putting out twice as much fuel as stock settings give or take a few cc's
Just your M pump? How do you know this?

2005 CDI heavily modified 1984 300TD - Myna pump/TMIC/enlarged PC's/HX30Super/W126 II front brakes/Vogtland springs/EGT +Boost gauges/H4 Hella's
MTUPower
05-22-2010, 08:54 PM #147

(04-28-2010, 09:29 PM)Rudolf_Diesel I was running the M-pump for about 9 months and no form of an ALDA, but it was only putting out twice as much fuel as stock settings give or take a few cc's
Just your M pump? How do you know this?


2005 CDI heavily modified 1984 300TD - Myna pump/TMIC/enlarged PC's/HX30Super/W126 II front brakes/Vogtland springs/EGT +Boost gauges/H4 Hella's

Rudolf_Diesel
Ask me if I care...

579
05-22-2010, 09:01 PM #148
(05-22-2010, 08:54 PM)MTUPower
(04-28-2010, 09:29 PM)Rudolf_Diesel I was running the M-pump for about 9 months and no form of an ALDA, but it was only putting out twice as much fuel as stock settings give or take a few cc's
Just your M pump? How do you know this?

My M-pump was verified on the test bench prior to having the 7.5 mm elements installed to check as a bench mark.

Right now the M-pump is being adjusted so it is a direct plug and play. The videos with the pump on the test vehicle have it only putting out 2/3 of full fuel. It is set with a stop so there is still more fuel avaialble.

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
05-22-2010, 09:01 PM #148

(05-22-2010, 08:54 PM)MTUPower
(04-28-2010, 09:29 PM)Rudolf_Diesel I was running the M-pump for about 9 months and no form of an ALDA, but it was only putting out twice as much fuel as stock settings give or take a few cc's
Just your M pump? How do you know this?

My M-pump was verified on the test bench prior to having the 7.5 mm elements installed to check as a bench mark.

Right now the M-pump is being adjusted so it is a direct plug and play. The videos with the pump on the test vehicle have it only putting out 2/3 of full fuel. It is set with a stop so there is still more fuel avaialble.


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

E300TSC
Turbo-Supercharged

321
05-23-2010, 06:54 AM #149
You're making some great progress! Kind of keeps me inspired to keep working on mine...

It's great you're son is getting involved. Too many kids spend all their free time indoors, not getting out and working with their hands and creating something.

1998 MB E300 - 194,000 miles. Current/future mods: 7.5mm pump elements, Holset HX40 Turbo feeding Eaton M90 supercharger through custom fabbed intake system. Aeroturbine muffler, scratch-built 4" stainless exhaust. EGR eliminated, ECM recalibrated, modified rack position feedback circuit. Porterfield RS brake pads, Bilstein sport shocks, VDO EGT, oil and boost gauges.

2000 Ford F250 - 150,000 miles. Current/future mods: DP Tuner 3 map chip, scratch-built high flow intake, high output IDM, open circuit fuel system, ball bearing turbo, South Bend full metal clutch, slotted and drilled rotors. Autometer Sport Comp EGT and boost gauges.
E300TSC
05-23-2010, 06:54 AM #149

You're making some great progress! Kind of keeps me inspired to keep working on mine...

It's great you're son is getting involved. Too many kids spend all their free time indoors, not getting out and working with their hands and creating something.


1998 MB E300 - 194,000 miles. Current/future mods: 7.5mm pump elements, Holset HX40 Turbo feeding Eaton M90 supercharger through custom fabbed intake system. Aeroturbine muffler, scratch-built 4" stainless exhaust. EGR eliminated, ECM recalibrated, modified rack position feedback circuit. Porterfield RS brake pads, Bilstein sport shocks, VDO EGT, oil and boost gauges.

2000 Ford F250 - 150,000 miles. Current/future mods: DP Tuner 3 map chip, scratch-built high flow intake, high output IDM, open circuit fuel system, ball bearing turbo, South Bend full metal clutch, slotted and drilled rotors. Autometer Sport Comp EGT and boost gauges.

Rudolf_Diesel
Ask me if I care...

579
05-23-2010, 05:59 PM #150
Removed the IP, fuel filter, oil lines, and power steering lines today. I did some more cleaning and I think I am at the point of completion - there are a few stubborn spots, but I can live with that. Anyone want to buy some oil cooler lines, power steering pump or other parts?Big Grin

Here are a few more pics:

   

   

   

   

Tomorrow I will dry fit the S/C and see what it really looks like in the engine compartment.

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
05-23-2010, 05:59 PM #150

Removed the IP, fuel filter, oil lines, and power steering lines today. I did some more cleaning and I think I am at the point of completion - there are a few stubborn spots, but I can live with that. Anyone want to buy some oil cooler lines, power steering pump or other parts?Big Grin

Here are a few more pics:

   

   

   

   

Tomorrow I will dry fit the S/C and see what it really looks like in the engine compartment.


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

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