STD Tuning Engine Common rail diesel discussion thread

Common rail diesel discussion thread

Common rail diesel discussion thread

 
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SurfRodder
Jackass Extraordinaire

611
05-26-2020, 10:36 AM #115
(04-13-2020, 06:16 PM)baldur The OM648 and OM613 are almost identical. The 648 has an upgraded high pressure pump, an electronic VGT actuator and depending on the year it can have some more emissions kit like an electronic throttle body for better control of EGR flow. The injectors are interchangeable although I believe the 648 injector flows more fuel.
You absolutely could run an OM648 on an OM613 wiring harness if you had a 613 wiring harness on hand, you would need to make some minor modifications. As it turns out the mass airflow sensor on the OM613 uses the same connector as the turbocharger VGT actuator on the OM648 and the mass airflow sensor is not needed by my ECU so that part of the loom can be repurposed.
You could also just snip the ECU end off the 648 harness and follow the step by step instructions I prepared for attaching new connectors to run my ECU on the OM648. Have a look at https://controls.is/manuals/did1.pdf appendix E covers the OM648 wiring step by step.
Awesome.  I will be purchasing one later this week to run my OM648. I have full '05 e300d engine harness and a matching set of security / ecu parts but was not looking forward to working with it. Once I heard about your effort here nearing completion, I decided to wait. Only problem now is getting to this project soon enough.  I have several in front of it that I hope to complete this summer

In any case, thanks again for making this happen.

W123 Mods: 4 speed ** manual climate control ** '85 Kalitucky intake ** manual windows & full tint ** Euro headlights retrofit w/bixenon projectors ** 4 brake light mod ** Vogtland 50mm drop front & Lesjofors S600 drop rear springs ** 16" rims ** late w126 brake spindles, rotors & calipers ** full suspension rehab ** Bilstein HDs ** AL129X alternator & 1/0 starter and charging cables ** 300GD clutch/flywheel ** AFCO 80103N radiator & Earl's 41610 oil cooler ** custom block-off plate, remote oil filter & t-stat ** MW IP w/ tomnik's 6.5mm 'Holly' elements **

S124 Mods: 400E Rear subframe ** SL600 Brakes ** Late 300E 210mm diff ** SLK230 6 speed ** 17" CLK rims ** Vented RF Fender ** Facelift Hood, Headlights, and Lower Cladding **

OBK# 62
SurfRodder
05-26-2020, 10:36 AM #115

(04-13-2020, 06:16 PM)baldur The OM648 and OM613 are almost identical. The 648 has an upgraded high pressure pump, an electronic VGT actuator and depending on the year it can have some more emissions kit like an electronic throttle body for better control of EGR flow. The injectors are interchangeable although I believe the 648 injector flows more fuel.
You absolutely could run an OM648 on an OM613 wiring harness if you had a 613 wiring harness on hand, you would need to make some minor modifications. As it turns out the mass airflow sensor on the OM613 uses the same connector as the turbocharger VGT actuator on the OM648 and the mass airflow sensor is not needed by my ECU so that part of the loom can be repurposed.
You could also just snip the ECU end off the 648 harness and follow the step by step instructions I prepared for attaching new connectors to run my ECU on the OM648. Have a look at https://controls.is/manuals/did1.pdf appendix E covers the OM648 wiring step by step.
Awesome.  I will be purchasing one later this week to run my OM648. I have full '05 e300d engine harness and a matching set of security / ecu parts but was not looking forward to working with it. Once I heard about your effort here nearing completion, I decided to wait. Only problem now is getting to this project soon enough.  I have several in front of it that I hope to complete this summer

In any case, thanks again for making this happen.


W123 Mods: 4 speed ** manual climate control ** '85 Kalitucky intake ** manual windows & full tint ** Euro headlights retrofit w/bixenon projectors ** 4 brake light mod ** Vogtland 50mm drop front & Lesjofors S600 drop rear springs ** 16" rims ** late w126 brake spindles, rotors & calipers ** full suspension rehab ** Bilstein HDs ** AL129X alternator & 1/0 starter and charging cables ** 300GD clutch/flywheel ** AFCO 80103N radiator & Earl's 41610 oil cooler ** custom block-off plate, remote oil filter & t-stat ** MW IP w/ tomnik's 6.5mm 'Holly' elements **

S124 Mods: 400E Rear subframe ** SL600 Brakes ** Late 300E 210mm diff ** SLK230 6 speed ** 17" CLK rims ** Vented RF Fender ** Facelift Hood, Headlights, and Lower Cladding **

OBK# 62

 
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Messages In This Thread
Common rail diesel discussion thread - by baldur - 01-13-2019, 01:50 PM
RE: Common rail diesel discussion thread - by firen456 - 01-14-2019, 02:24 AM
RE: Common rail diesel discussion thread - by madmog - 01-29-2019, 05:12 PM
RE: Common rail diesel discussion thread - by barrote - 01-14-2019, 03:50 AM
RE: Common rail diesel discussion thread - by baldur - 01-29-2019, 12:45 PM
RE: Common rail diesel discussion thread - by AlanMcR - 01-30-2019, 12:04 AM
RE: Common rail diesel discussion thread - by firen456 - 01-30-2019, 02:56 AM
RE: Common rail diesel discussion thread - by barrote - 01-30-2019, 05:17 AM
RE: Common rail diesel discussion thread - by baldur - 01-30-2019, 06:25 AM
RE: Common rail diesel discussion thread - by starynovy - 02-02-2019, 02:05 PM
RE: Common rail diesel discussion thread - by Turbo - 02-03-2019, 03:02 AM
RE: Common rail diesel discussion thread - by baldur - 02-03-2019, 05:23 PM
RE: Common rail diesel discussion thread - by Motohead1 - 02-03-2019, 08:01 PM
RE: Common rail diesel discussion thread - by starynovy - 02-04-2019, 12:30 PM
RE: Common rail diesel discussion thread - by baldur - 02-04-2019, 04:30 PM
RE: Common rail diesel discussion thread - by engineengineer - 02-06-2019, 01:25 AM
RE: Common rail diesel discussion thread - by baldur - 02-06-2019, 04:40 AM
RE: Common rail diesel discussion thread - by atypicalguy - 02-06-2019, 04:16 AM
RE: Common rail diesel discussion thread - by baldur - 02-06-2019, 04:52 AM
RE: Common rail diesel discussion thread - by Sotvisp - 02-07-2019, 07:42 AM
RE: Common rail diesel discussion thread - by Sotvisp - 02-07-2019, 07:39 AM
RE: Common rail diesel discussion thread - by baldur - 02-07-2019, 08:28 AM
RE: Common rail diesel discussion thread - by baldur - 02-16-2019, 07:17 AM
RE: Common rail diesel discussion thread - by Motohead1 - 03-23-2019, 06:23 PM
RE: Common rail diesel discussion thread - by baldur - 03-24-2019, 12:53 PM
RE: Common rail diesel discussion thread - by Motohead1 - 03-24-2019, 09:34 PM
RE: Common rail diesel discussion thread - by madmog - 03-25-2019, 01:18 PM
RE: Common rail diesel discussion thread - by baldur - 03-26-2019, 05:36 AM
RE: Common rail diesel discussion thread - by madmog - 03-26-2019, 07:41 AM
RE: Common rail diesel discussion thread - by Langstrom - 04-17-2019, 08:49 AM
RE: Common rail diesel discussion thread - by baldur - 04-17-2019, 08:52 AM
RE: Common rail diesel discussion thread - by starynovy - 04-20-2019, 04:53 AM
RE: Common rail diesel discussion thread - by madmog - 05-11-2019, 06:35 AM
RE: Common rail diesel discussion thread - by baldur - 05-12-2019, 06:03 PM
RE: Common rail diesel discussion thread - by madmog - 05-13-2019, 02:14 PM
RE: Common rail diesel discussion thread - by atypicalguy - 07-29-2019, 11:04 PM
RE: Common rail diesel discussion thread - by baldur - 07-30-2019, 02:08 PM
RE: Common rail diesel discussion thread - by atypicalguy - 08-28-2019, 08:08 PM
RE: Common rail diesel discussion thread - by SurfRodder - 09-04-2019, 01:56 AM
RE: Common rail diesel discussion thread - by SurfRodder - 08-13-2019, 11:52 PM
RE: Common rail diesel discussion thread - by SurfRodder - 07-29-2019, 03:41 PM
RE: Common rail diesel discussion thread - by baldur - 08-14-2019, 01:18 PM
RE: Common rail diesel discussion thread - by baldur - 10-15-2019, 08:01 PM
RE: Common rail diesel discussion thread - by atypicalguy - 10-24-2019, 07:03 PM
RE: Common rail diesel discussion thread - by baldur - 10-24-2019, 10:35 PM
RE: Common rail diesel discussion thread - by SurfRodder - 11-03-2019, 08:02 PM
RE: Common rail diesel discussion thread - by orion - 10-31-2019, 06:23 PM
RE: Common rail diesel discussion thread - by baldur - 10-31-2019, 08:14 PM
RE: Common rail diesel discussion thread - by orion - 11-01-2019, 03:32 AM
RE: Common rail diesel discussion thread - by baldur - 11-22-2019, 10:29 AM
RE: Common rail diesel discussion thread - by SurfRodder - 11-23-2019, 11:18 AM
RE: Common rail diesel discussion thread - by 50harleyrider - 01-20-2020, 01:29 PM
RE: Common rail diesel discussion thread - by baldur - 01-20-2020, 02:37 PM
RE: Common rail diesel discussion thread - by Motohead1 - 11-22-2019, 09:52 PM
RE: Common rail diesel discussion thread - by baldur - 11-26-2019, 10:02 AM
RE: Common rail diesel discussion thread - by MartinB - 11-29-2019, 05:34 AM
RE: Common rail diesel discussion thread - by baldur - 11-29-2019, 02:40 PM
RE: Common rail diesel discussion thread - by ecFSE - 11-29-2019, 02:02 PM
RE: Common rail diesel discussion thread - by MartinB - 11-29-2019, 07:57 PM
RE: Common rail diesel discussion thread - by baldur - 11-30-2019, 03:22 AM
RE: Common rail diesel discussion thread - by starynovy - 11-30-2019, 08:19 AM
RE: Common rail diesel discussion thread - by baldur - 11-30-2019, 09:01 AM
RE: Common rail diesel discussion thread - by MTUPower - 12-01-2019, 09:15 AM
RE: Common rail diesel discussion thread - by baldur - 12-01-2019, 09:36 AM
RE: Common rail diesel discussion thread - by Sotvisp - 12-03-2019, 02:43 AM
RE: Common rail diesel discussion thread - by baldur - 12-03-2019, 08:30 AM
RE: Common rail diesel discussion thread - by MartinB - 12-03-2019, 06:16 PM
RE: Common rail diesel discussion thread - by baldur - 12-04-2019, 03:29 AM
RE: Common rail diesel discussion thread - by AlanMcR - 12-04-2019, 04:55 PM
RE: Common rail diesel discussion thread - by baldur - 12-04-2019, 06:28 PM
RE: Common rail diesel discussion thread - by baldur - 12-09-2019, 06:34 PM
RE: Common rail diesel discussion thread - by MTUPower - 12-10-2019, 07:28 PM
RE: Common rail diesel discussion thread - by baldur - 12-11-2019, 06:30 AM
RE: Common rail diesel discussion thread - by Drewkeen - 12-11-2019, 10:40 AM
RE: Common rail diesel discussion thread - by Sotvisp - 12-12-2019, 08:46 AM
RE: Common rail diesel discussion thread - by baldur - 12-12-2019, 10:18 AM
RE: Common rail diesel discussion thread - by MTUPower - 12-13-2019, 06:04 PM
RE: Common rail diesel discussion thread - by baldur - 12-13-2019, 08:16 PM
RE: Common rail diesel discussion thread - by atypicalguy - 01-01-2020, 02:15 PM
RE: Common rail diesel discussion thread - by baldur - 01-01-2020, 05:33 PM
RE: Common rail diesel discussion thread - by starynovy - 01-19-2020, 08:16 AM
RE: Common rail diesel discussion thread - by baldur - 01-19-2020, 09:44 AM
RE: Common rail diesel discussion thread - by starynovy - 01-19-2020, 12:37 PM
RE: Common rail diesel discussion thread - by starynovy - 01-19-2020, 12:38 PM
RE: Common rail diesel discussion thread - by starynovy - 01-19-2020, 01:00 PM
RE: Common rail diesel discussion thread - by starynovy - 01-19-2020, 01:16 PM
RE: Common rail diesel discussion thread - by baldur - 01-19-2020, 01:38 PM
RE: Common rail diesel discussion thread - by starynovy - 01-19-2020, 01:54 PM
RE: Common rail diesel discussion thread - by baldur - 01-20-2020, 03:48 PM
RE: Common rail diesel discussion thread - by INC - 01-21-2020, 02:24 PM
RE: Common rail diesel discussion thread - by atypicalguy - 01-21-2020, 07:47 PM
RE: Common rail diesel discussion thread - by diesel1972 - 01-22-2020, 05:54 AM
RE: Common rail diesel discussion thread - by starynovy - 01-24-2020, 04:31 PM
RE: Common rail diesel discussion thread - by diesel1972 - 01-25-2020, 06:49 AM
RE: Common rail diesel discussion thread - by starynovy - 01-26-2020, 02:33 PM
RE: Common rail diesel discussion thread - by baldur - 01-28-2020, 07:47 AM
RE: Common rail diesel discussion thread - by diesel1972 - 01-26-2020, 05:03 PM
RE: Common rail diesel discussion thread - by starynovy - 01-26-2020, 06:40 PM
RE: Common rail diesel discussion thread - by diesel1972 - 01-27-2020, 03:39 AM
RE: Common rail diesel discussion thread - by 50harleyrider - 01-27-2020, 06:47 PM
RE: Common rail diesel discussion thread - by starynovy - 01-28-2020, 10:11 AM
RE: Common rail diesel discussion thread - by Turbo - 02-10-2020, 04:29 PM
RE: Common rail diesel discussion thread - by starynovy - 02-12-2020, 08:13 AM
RE: Common rail diesel discussion thread - by Turbo - 02-20-2020, 09:13 AM
RE: Common rail diesel discussion thread - by Grecy - 03-19-2020, 08:40 PM
RE: Common rail diesel discussion thread - by baldur - 03-20-2020, 08:03 AM
RE: Common rail diesel discussion thread - by Grecy - 03-20-2020, 01:45 PM
RE: Common rail diesel discussion thread - by baldur - 03-20-2020, 06:36 PM
RE: Common rail diesel discussion thread - by Grecy - 03-20-2020, 07:54 PM
RE: Common rail diesel discussion thread - by diesel1972 - 03-22-2020, 12:27 PM
RE: Common rail diesel discussion thread - by baldur - 03-31-2020, 06:34 PM
RE: Common rail diesel discussion thread - by SurfRodder - 04-13-2020, 03:20 PM
RE: Common rail diesel discussion thread - by baldur - 04-13-2020, 06:16 PM
RE: Common rail diesel discussion thread - by SurfRodder - 05-26-2020, 10:36 AM
RE: Common rail diesel discussion thread - by atypicalguy - 08-14-2020, 09:30 AM
RE: Common rail diesel discussion thread - by baldur - 04-13-2020, 07:02 PM
RE: Common rail diesel discussion thread - by 50harleyrider - 09-09-2020, 08:01 PM
RE: Common rail diesel discussion thread - by baldur - 10-15-2020, 06:27 PM
RE: Common rail diesel discussion thread - by Grecy - 10-17-2020, 11:57 PM
RE: Common rail diesel discussion thread - by baldur - 10-19-2020, 06:39 AM
RE: Common rail diesel discussion thread - by atypicalguy - 02-05-2021, 10:42 AM
RE: Common rail diesel discussion thread - by baldur - 02-05-2021, 06:06 PM
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