STD Tuning Engine problem before change to manual gearbox

problem before change to manual gearbox

problem before change to manual gearbox

 
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PedroFerreira
GTA2056V

98
10-02-2016, 05:06 PM #1
Hello,after i change my auto gearbox to manual gearbox (getrag whith single mass flywheel) my car have very bad drivebility...in first,second,and third gear when I pass 2000rpm the all car starts to tremble...whith stock pump and stock engine,just manual gearbox..someone have the same problem?
PedroFerreira
10-02-2016, 05:06 PM #1

Hello,after i change my auto gearbox to manual gearbox (getrag whith single mass flywheel) my car have very bad drivebility...in first,second,and third gear when I pass 2000rpm the all car starts to tremble...whith stock pump and stock engine,just manual gearbox..someone have the same problem?

bricktron
'77 240D

174
10-03-2016, 01:28 AM #2
did you have the new flywheel balanced against the old one?

i'm not sure if the symptom you described is characteristic of an off-center flywheel, but as far as i know that is the main balancing issue in a swap. i swapped a turbo engine into a manual car and rebalanced its flywheel to match the old automatic stuff.


english red rat rod 1977 240D, OM617.952 burning B99.9, iron 4-speed & 2.88 diff, 195/60/R14 on alloys, 5mph bumpers, battery in the trunk, 25mm swaybar, 4x ECE H4 lamps, double brake lamps, deleted sunroof, export zoll & california blue plates




bricktron
10-03-2016, 01:28 AM #2

did you have the new flywheel balanced against the old one?

i'm not sure if the symptom you described is characteristic of an off-center flywheel, but as far as i know that is the main balancing issue in a swap. i swapped a turbo engine into a manual car and rebalanced its flywheel to match the old automatic stuff.



english red rat rod 1977 240D, OM617.952 burning B99.9, iron 4-speed & 2.88 diff, 195/60/R14 on alloys, 5mph bumpers, battery in the trunk, 25mm swaybar, 4x ECE H4 lamps, double brake lamps, deleted sunroof, export zoll & california blue plates




maxypriest
Holset

287
10-03-2016, 07:31 AM #3
OM606.962 engines - On the end of the crank there is a nose. Often this nose is longer than the hole in the FW that it goes into, so it has to be shortened for the faces to mate properly.
This post was last modified: 10-03-2016, 07:31 AM by maxypriest.

W124 om606 HX40 finished and it's a beauty 450bhp/456ft-lbs
maxypriest
10-03-2016, 07:31 AM #3

OM606.962 engines - On the end of the crank there is a nose. Often this nose is longer than the hole in the FW that it goes into, so it has to be shortened for the faces to mate properly.


W124 om606 HX40 finished and it's a beauty 450bhp/456ft-lbs

Evgeniy1987
GT2256V

139
10-07-2016, 09:57 AM #4
(10-03-2016, 07:31 AM)maxypriest OM606.962 engines - On the end of the crank there is a nose. Often this nose is longer than the hole in the FW that it goes into, so it has to be shortened for the faces to mate properly.

Yep! Same for the OM605 Turbo .. We also had to grind off 2 or 3 mm of that nose...
Evgeniy1987
10-07-2016, 09:57 AM #4

(10-03-2016, 07:31 AM)maxypriest OM606.962 engines - On the end of the crank there is a nose. Often this nose is longer than the hole in the FW that it goes into, so it has to be shortened for the faces to mate properly.

Yep! Same for the OM605 Turbo .. We also had to grind off 2 or 3 mm of that nose...

Bigpanda16
K26-2

26
10-09-2016, 08:36 AM #5
Do/would om602turbo have the same lengthened rear crank snout?
I have a bit of buzzing/vibration from ~1500-1900rpm any gear with light throttle input.
I can power past it, smoothed when I floor it and revs quick off boost due to upped Alda.
But, my rear main seal developed a leak within the last few months and I wonder if it has to do with the out of balance situation. 
It is smooth when ripping through the upper rpm's and going down the highway (~2800rpm at ~75/80mph) so I have learned to live with it or drive around it.
This example is an 87 190Dt converted to 717.411

78 300D, 87 190D, 94 E320, 95 E300D
Bigpanda16
10-09-2016, 08:36 AM #5

Do/would om602turbo have the same lengthened rear crank snout?
I have a bit of buzzing/vibration from ~1500-1900rpm any gear with light throttle input.
I can power past it, smoothed when I floor it and revs quick off boost due to upped Alda.
But, my rear main seal developed a leak within the last few months and I wonder if it has to do with the out of balance situation. 
It is smooth when ripping through the upper rpm's and going down the highway (~2800rpm at ~75/80mph) so I have learned to live with it or drive around it.
This example is an 87 190Dt converted to 717.411


78 300D, 87 190D, 94 E320, 95 E300D

 
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