STD Tuning Engine Om606.962 removing turbo

Om606.962 removing turbo

Om606.962 removing turbo

 
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ho55
GTA2056V

79
05-27-2016, 04:35 AM #1
I have an om606.962 which i am dropping into a 4x4 project. But the .962 power ouput is above the allowed 120% of the original engine by my local testing authority.
If i were to remove the turbo it would bring it down to the allowed level.

What would i need to do to run the engine without turbo?

Lets just say at some time in the future, the turbo may go back on.
ho55
05-27-2016, 04:35 AM #1

I have an om606.962 which i am dropping into a 4x4 project. But the .962 power ouput is above the allowed 120% of the original engine by my local testing authority.
If i were to remove the turbo it would bring it down to the allowed level.

What would i need to do to run the engine without turbo?

Lets just say at some time in the future, the turbo may go back on.

50harleyrider
GTA2359VK

397
05-27-2016, 04:40 AM #2
You probably need an older M-pump and turn the fueling down to match the 'no-boost' condition you are describing. Will suck at any rate. I would talk to Baldur. He may be able to provide an ecu for you to work with your E-pump and no boost.
50harleyrider
05-27-2016, 04:40 AM #2

You probably need an older M-pump and turn the fueling down to match the 'no-boost' condition you are describing. Will suck at any rate. I would talk to Baldur. He may be able to provide an ecu for you to work with your E-pump and no boost.

Tobulus
GT2256V

136
05-27-2016, 05:13 AM #3
Just remove the turbo the reaction of the ecu to this will be not to close the wastegate any more
Tobulus
05-27-2016, 05:13 AM #3

Just remove the turbo the reaction of the ecu to this will be not to close the wastegate any more

starynovy
Holset

338
05-27-2016, 11:16 AM #4
It will not go any good. Removing turbo from turbo EDC engine will result in limp home mode which in no means give you maximum power for given air which is in this case something like 80-90kW. You would need that baldurs ECU or chip tune for that engine to operate propertly without turbo. Just by removing it, it will go like anything from 20-50kW at most.

-------------------------------------------------------------------------------------------------------------------------
Ex: 525tds 130kW, C250TD 160kW, E320CDI 200kW, ML400CDI 230kW, A6 R5TDI 130kW
Now: Q7 V8TDI 240kW, 320d 150kW, 335d 210kW
starynovy
05-27-2016, 11:16 AM #4

It will not go any good. Removing turbo from turbo EDC engine will result in limp home mode which in no means give you maximum power for given air which is in this case something like 80-90kW. You would need that baldurs ECU or chip tune for that engine to operate propertly without turbo. Just by removing it, it will go like anything from 20-50kW at most.


-------------------------------------------------------------------------------------------------------------------------
Ex: 525tds 130kW, C250TD 160kW, E320CDI 200kW, ML400CDI 230kW, A6 R5TDI 130kW
Now: Q7 V8TDI 240kW, 320d 150kW, 335d 210kW

baldur
Fast

506
05-27-2016, 01:22 PM #5
How will removing the turbo help, are you allowed to modify a more powerful engine to make it fit inside that ridiculous rule? How do they certify that the car doesn't make too much power? What evil totalitarian government is responsible for this mess?

Baldur Gislason

baldur
05-27-2016, 01:22 PM #5

How will removing the turbo help, are you allowed to modify a more powerful engine to make it fit inside that ridiculous rule? How do they certify that the car doesn't make too much power? What evil totalitarian government is responsible for this mess?


Baldur Gislason

Petar
7.5mm M pump

459
05-27-2016, 04:07 PM #6
If power is measured you don't need to remove the turbo, just disconnect the ALDA signal hose from the pump if you have a mechanical pump or the MAP sensor hose if you have an EDC pump. The pump won't see increased boost and won't add fuel.
Petar
05-27-2016, 04:07 PM #6

If power is measured you don't need to remove the turbo, just disconnect the ALDA signal hose from the pump if you have a mechanical pump or the MAP sensor hose if you have an EDC pump. The pump won't see increased boost and won't add fuel.

baldur
Fast

506
05-27-2016, 05:56 PM #7
If it's a rolling road test, just put a brick under the accelerator pedal so it can't go full throttle...

Baldur Gislason

baldur
05-27-2016, 05:56 PM #7

If it's a rolling road test, just put a brick under the accelerator pedal so it can't go full throttle...


Baldur Gislason

CRD4x4
CompoundSuperTurboDiesel4x4!

399
05-27-2016, 08:18 PM #8
Would simply keeping the wastegate open (for testing) result in low enough power?
CRD4x4
05-27-2016, 08:18 PM #8

Would simply keeping the wastegate open (for testing) result in low enough power?

Matej
GT2256V

141
05-27-2016, 08:59 PM #9
Assuming that you are using the 6mm electronic OM606.962 pump, I would try keeping the turbo but use the 5.5mm pump off an OM606.912 and see if that gets you within the acceptable range.
This post was last modified: 05-27-2016, 09:05 PM by Matej.

Irony.cc
Matej
05-27-2016, 08:59 PM #9

Assuming that you are using the 6mm electronic OM606.962 pump, I would try keeping the turbo but use the 5.5mm pump off an OM606.912 and see if that gets you within the acceptable range.


Irony.cc

seanyt
is300d He351ve

279
05-28-2016, 03:20 AM #10
You could remove map sensor line.
Then no additional fuelling based on boost.
My ecu runs fine with no boost ( when a boost pipe pops off)
Saves removing the whole lot.
Otherwise your into blocking oil feed and drain and fitting an N/A manifold or adapter.
seanyt
05-28-2016, 03:20 AM #10

You could remove map sensor line.
Then no additional fuelling based on boost.
My ecu runs fine with no boost ( when a boost pipe pops off)
Saves removing the whole lot.
Otherwise your into blocking oil feed and drain and fitting an N/A manifold or adapter.

ho55
GTA2056V

79
05-28-2016, 03:51 AM #11
I f i remove the turbo, i can claim its a om606.910, 912. If they see a turbo its obvious its more powerful..
The evil country is Switzerland.
ho55
05-28-2016, 03:51 AM #11

I f i remove the turbo, i can claim its a om606.910, 912. If they see a turbo its obvious its more powerful..
The evil country is Switzerland.

Petar
7.5mm M pump

459
05-28-2016, 04:19 AM #12
If I were you I would get an actual 606.91x because they could read the engine number and it clearly says 606.96x. Install turbo pistons and rods in it. Once you pass inspection install turbo.
Petar
05-28-2016, 04:19 AM #12

If I were you I would get an actual 606.91x because they could read the engine number and it clearly says 606.96x. Install turbo pistons and rods in it. Once you pass inspection install turbo.

seanyt
is300d He351ve

279
05-28-2016, 04:42 AM #13
Remove turbo and intercooler fit n/a manifold.
Fit new chips and engine won't go into limp.
Refit turbo and new chips will give full power once boost is seen.
Easier than swapping engines or internals.
seanyt
05-28-2016, 04:42 AM #13

Remove turbo and intercooler fit n/a manifold.
Fit new chips and engine won't go into limp.
Refit turbo and new chips will give full power once boost is seen.
Easier than swapping engines or internals.

zenins
Naturally-aspirated

22
05-29-2016, 06:46 AM #14
Why dont you ljust chip tune it with lower fueling and lower boost pressure..?
zenins
05-29-2016, 06:46 AM #14

Why dont you ljust chip tune it with lower fueling and lower boost pressure..?

seanyt
is300d He351ve

279
05-29-2016, 06:51 AM #15
You only chip tune to stop limp in this instance .
He only needs to show the turbo is not present.
Not running low boost and fuel.
seanyt
05-29-2016, 06:51 AM #15

You only chip tune to stop limp in this instance .
He only needs to show the turbo is not present.
Not running low boost and fuel.

ho55
GTA2056V

79
05-31-2016, 01:39 PM #16
Thanks Sean, good to know your chips will fit in with my plan.
ho55
05-31-2016, 01:39 PM #16

Thanks Sean, good to know your chips will fit in with my plan.

Hario'
C300TD Wagon (W202)

894
06-01-2016, 08:13 AM #17
(05-28-2016, 03:51 AM)ho55 I f i remove the turbo, i can claim its a om606.910, 912. If they see a turbo its obvious its more powerful..
The evil country is Switzerland.

You wana change your sig then because Switzerland isn't 'in' Europe apparently..




Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
Hario'
06-01-2016, 08:13 AM #17

(05-28-2016, 03:51 AM)ho55 I f i remove the turbo, i can claim its a om606.910, 912. If they see a turbo its obvious its more powerful..
The evil country is Switzerland.

You wana change your sig then because Switzerland isn't 'in' Europe apparently..





Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]

ho55
GTA2056V

79
06-01-2016, 08:33 AM #18
You wanna check a dictionary and a map lol. Switzerland is in Europe, its just not in the EU
ho55
06-01-2016, 08:33 AM #18

You wanna check a dictionary and a map lol. Switzerland is in Europe, its just not in the EU

Hario'
C300TD Wagon (W202)

894
06-02-2016, 01:00 PM #19
ITS NOT ON MY MAP




Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
Hario'
06-02-2016, 01:00 PM #19

ITS NOT ON MY MAP





Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]

 
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