STD Tuning Engine Twincharging the stock turbo

Twincharging the stock turbo

Twincharging the stock turbo

 
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m1tch
GT2559V

199
11-18-2015, 08:06 AM #1
Hi all,

Just a quick question on this, I have a GT45 sized turbo which I will be looking to fit at some point to my E300 OM606.962 - this would require a few more mods around the manifold, exhaust, oil lines etc. I was just thinking about perhaps using the stock turbo but twincharge it fitting a supercharger where the aircon pump currently resides - the air con is currently non functional and I am currently removing the pipework.

I know that I can't really run a small supercharger and the larger turbo as the airflow wouldn't be great enough to supply the turbo, however a smallish supercharger and the stock (undersized) turbo might be an interesting combo. I am looking at something like the Eaton M45 supercharger and using the manifold etc from the SLK (keeping it Merc!) - not sure what PSI these usually run at but if at something like 8psi this would give a nice increase in boost and airflow to the stock turbo.

Should I look to try and fit the supercharger and twin charge the engine with the stock turbo or simply wait and fit the GT45 sized turbo?
m1tch
11-18-2015, 08:06 AM #1

Hi all,

Just a quick question on this, I have a GT45 sized turbo which I will be looking to fit at some point to my E300 OM606.962 - this would require a few more mods around the manifold, exhaust, oil lines etc. I was just thinking about perhaps using the stock turbo but twincharge it fitting a supercharger where the aircon pump currently resides - the air con is currently non functional and I am currently removing the pipework.

I know that I can't really run a small supercharger and the larger turbo as the airflow wouldn't be great enough to supply the turbo, however a smallish supercharger and the stock (undersized) turbo might be an interesting combo. I am looking at something like the Eaton M45 supercharger and using the manifold etc from the SLK (keeping it Merc!) - not sure what PSI these usually run at but if at something like 8psi this would give a nice increase in boost and airflow to the stock turbo.

Should I look to try and fit the supercharger and twin charge the engine with the stock turbo or simply wait and fit the GT45 sized turbo?

hooblah
Holset

401
11-18-2015, 08:52 AM #2
M45 is tiny. You want a M112. But if you're just going for the stock turbo it might be a decent match, that way you can upgrade as you go along.
It also depends on how you plan on routing it, do you mean you want to compound the m45 with the stock turbo, or will you be going for a sequential setup?
Not sure if the compound setup has been done but if you read through a bunch of threads from a few years ago there was at least one person who attempted a sequential setup with decent results.
This post was last modified: 11-18-2015, 08:53 AM by hooblah.
hooblah
11-18-2015, 08:52 AM #2

M45 is tiny. You want a M112. But if you're just going for the stock turbo it might be a decent match, that way you can upgrade as you go along.
It also depends on how you plan on routing it, do you mean you want to compound the m45 with the stock turbo, or will you be going for a sequential setup?
Not sure if the compound setup has been done but if you read through a bunch of threads from a few years ago there was at least one person who attempted a sequential setup with decent results.

m1tch
GT2559V

199
11-18-2015, 04:15 PM #3
(11-18-2015, 08:52 AM)hooblah M45 is tiny. You want a M112. But if you're just going for the stock turbo it might be a decent match, that way you can upgrade as you go along.
It also depends on how you plan on routing it, do you mean you want to compound the m45 with the stock turbo, or will you be going for a sequential setup?
Not sure if the compound setup has been done but if you read through a bunch of threads from a few years ago there was at least one person who attempted a sequential setup with decent results.

Hmm I will have a think, the M112 superchargers aren't the cheapest considering I do have a large turbo to bit fitted, might just go with a larger turbo instead and keep it simple. The stock turbo is still using the vacuum wastegate so I might look to change that over if I can and run slightly more boost in the mean time.
m1tch
11-18-2015, 04:15 PM #3

(11-18-2015, 08:52 AM)hooblah M45 is tiny. You want a M112. But if you're just going for the stock turbo it might be a decent match, that way you can upgrade as you go along.
It also depends on how you plan on routing it, do you mean you want to compound the m45 with the stock turbo, or will you be going for a sequential setup?
Not sure if the compound setup has been done but if you read through a bunch of threads from a few years ago there was at least one person who attempted a sequential setup with decent results.

Hmm I will have a think, the M112 superchargers aren't the cheapest considering I do have a large turbo to bit fitted, might just go with a larger turbo instead and keep it simple. The stock turbo is still using the vacuum wastegate so I might look to change that over if I can and run slightly more boost in the mean time.

CRD4x4
CompoundSuperTurboDiesel4x4!

399
11-18-2015, 06:12 PM #4
Any reason you're not considering an M90?
CRD4x4
11-18-2015, 06:12 PM #4

Any reason you're not considering an M90?

m1tch
GT2559V

199
11-19-2015, 02:40 AM #5
(11-18-2015, 06:12 PM)CRD4x4 Any reason you're not considering an M90?

Because superchargers that aren't an M45 are rare in the UK, hardly any cars are supercharged, small turbos are usually the way to go for smaller displacements so that there is no parasitic loss. Will just stick with the larger turbo route Smile
m1tch
11-19-2015, 02:40 AM #5

(11-18-2015, 06:12 PM)CRD4x4 Any reason you're not considering an M90?

Because superchargers that aren't an M45 are rare in the UK, hardly any cars are supercharged, small turbos are usually the way to go for smaller displacements so that there is no parasitic loss. Will just stick with the larger turbo route Smile

CRD4x4
CompoundSuperTurboDiesel4x4!

399
11-19-2015, 05:41 PM #6
(11-19-2015, 02:40 AM)m1tch
(11-18-2015, 06:12 PM)CRD4x4 Any reason you're not considering an M90?

Because superchargers that aren't an M45 are rare in the UK, hardly any cars are supercharged, small turbos are usually the way to go for smaller displacements so that there is no parasitic loss. Will just stick with the larger turbo route Smile

Sourcing M90 superchargers for under $150 is pretty easy around me and they arent too heavy (my bathroom scale says mine weighs 28 lbs).
Just sayin.
CRD4x4
11-19-2015, 05:41 PM #6

(11-19-2015, 02:40 AM)m1tch
(11-18-2015, 06:12 PM)CRD4x4 Any reason you're not considering an M90?

Because superchargers that aren't an M45 are rare in the UK, hardly any cars are supercharged, small turbos are usually the way to go for smaller displacements so that there is no parasitic loss. Will just stick with the larger turbo route Smile

Sourcing M90 superchargers for under $150 is pretty easy around me and they arent too heavy (my bathroom scale says mine weighs 28 lbs).
Just sayin.

m1tch
GT2559V

199
11-20-2015, 02:52 AM #7
(11-19-2015, 05:41 PM)CRD4x4
(11-19-2015, 02:40 AM)m1tch
(11-18-2015, 06:12 PM)CRD4x4 Any reason you're not considering an M90?

Because superchargers that aren't an M45 are rare in the UK, hardly any cars are supercharged, small turbos are usually the way to go for smaller displacements so that there is no parasitic loss. Will just stick with the larger turbo route Smile

Sourcing M90 superchargers for under $150 is pretty easy around me and they arent too heavy (my bathroom scale says mine weighs 28 lbs).
Just sayin.

Just checking Ebay, there aren't any in the UK only the US, the cost of the shipping costs almost as much as the supercharger, will just go for the large turbo as I already have it - wasn't sure if anyone had tried to twincharge the OEM turbo on here.
m1tch
11-20-2015, 02:52 AM #7

(11-19-2015, 05:41 PM)CRD4x4
(11-19-2015, 02:40 AM)m1tch
(11-18-2015, 06:12 PM)CRD4x4 Any reason you're not considering an M90?

Because superchargers that aren't an M45 are rare in the UK, hardly any cars are supercharged, small turbos are usually the way to go for smaller displacements so that there is no parasitic loss. Will just stick with the larger turbo route Smile

Sourcing M90 superchargers for under $150 is pretty easy around me and they arent too heavy (my bathroom scale says mine weighs 28 lbs).
Just sayin.

Just checking Ebay, there aren't any in the UK only the US, the cost of the shipping costs almost as much as the supercharger, will just go for the large turbo as I already have it - wasn't sure if anyone had tried to twincharge the OEM turbo on here.

maxypriest
Holset

287
11-20-2015, 04:00 AM #8
why bother with all that faf? a well matched BW S200 will spool nice and early and have lots of power!

W124 om606 HX40 finished and it's a beauty 450bhp/456ft-lbs
maxypriest
11-20-2015, 04:00 AM #8

why bother with all that faf? a well matched BW S200 will spool nice and early and have lots of power!


W124 om606 HX40 finished and it's a beauty 450bhp/456ft-lbs

Hario'
C300TD Wagon (W202)

894
11-20-2015, 10:21 AM #9
M112 came off mid 00's jag and available for about £200 here in UK.

M45 and stock turbo are too small for a 606 unless you like your steak well done.




Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
Hario'
11-20-2015, 10:21 AM #9

M112 came off mid 00's jag and available for about £200 here in UK.

M45 and stock turbo are too small for a 606 unless you like your steak well done.





Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]

blacksmoke
Naturally-aspirated

5
11-23-2015, 01:02 PM #10
Im running an OM603 12v with an eaton m112 that is pushing an big turbo from scania, the size is about an garrett gt45.
I have 165mm wheel on the crankshaft and 80mm on the supercharger.

I have 0.2 KG boost on the idle, and really really quick responding engine and boost,
Max boost is about 2.1 KG,

The setup works reaaally good, much quick and fast power.
blacksmoke
11-23-2015, 01:02 PM #10

Im running an OM603 12v with an eaton m112 that is pushing an big turbo from scania, the size is about an garrett gt45.
I have 165mm wheel on the crankshaft and 80mm on the supercharger.

I have 0.2 KG boost on the idle, and really really quick responding engine and boost,
Max boost is about 2.1 KG,

The setup works reaaally good, much quick and fast power.

Tito
Holset

354
11-23-2015, 01:48 PM #11
I'll be using the stock turbo to feed a hx40 super. But in a parallel setup so the stock turbo isn't choking.
Tito
11-23-2015, 01:48 PM #11

I'll be using the stock turbo to feed a hx40 super. But in a parallel setup so the stock turbo isn't choking.

atypicalguy
Holset

555
11-23-2015, 04:31 PM #12
(11-20-2015, 04:00 AM)maxypriest why bother with all that faf? a well matched BW S200 will spool nice and early and have lots of power!

Is there a map available for that turbo?
atypicalguy
11-23-2015, 04:31 PM #12

(11-20-2015, 04:00 AM)maxypriest why bother with all that faf? a well matched BW S200 will spool nice and early and have lots of power!

Is there a map available for that turbo?

Hario'
C300TD Wagon (W202)

894
11-24-2015, 08:16 AM #13
(11-23-2015, 01:02 PM)blacksmoke Im running an OM603 12v with an eaton m112 that is pushing an big turbo from scania, the size is about an garrett gt45.
I have 165mm wheel on the crankshaft and 80mm on the supercharger.

I have 0.2 KG boost on the idle, and really really quick responding engine and boost,
Max boost is about 2.1 KG,

The setup works reaaally good, much quick and fast power.

Will you add some photos and description to a build thread man?




Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
Hario'
11-24-2015, 08:16 AM #13

(11-23-2015, 01:02 PM)blacksmoke Im running an OM603 12v with an eaton m112 that is pushing an big turbo from scania, the size is about an garrett gt45.
I have 165mm wheel on the crankshaft and 80mm on the supercharger.

I have 0.2 KG boost on the idle, and really really quick responding engine and boost,
Max boost is about 2.1 KG,

The setup works reaaally good, much quick and fast power.

Will you add some photos and description to a build thread man?





Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]

blacksmoke
Naturally-aspirated

5
11-24-2015, 02:12 PM #14
(11-24-2015, 08:16 AM)Hario
(11-23-2015, 01:02 PM)blacksmoke Im running an OM603 12v with an eaton m112 that is pushing an big turbo from scania, the size is about an garrett gt45.
I have 165mm wheel on the crankshaft and 80mm on the supercharger.

I have 0.2 KG boost on the idle, and really really quick responding engine and boost,
Max boost is about 2.1 KG,

The setup works reaaally good, much quick and fast power.

Will you add some photos and description to a build thread man?

W115!!! Its no problem to close the hood, 14'' rails, rost, real sleeper..
Attached Files
Image(s)
   
blacksmoke
11-24-2015, 02:12 PM #14

(11-24-2015, 08:16 AM)Hario
(11-23-2015, 01:02 PM)blacksmoke Im running an OM603 12v with an eaton m112 that is pushing an big turbo from scania, the size is about an garrett gt45.
I have 165mm wheel on the crankshaft and 80mm on the supercharger.

I have 0.2 KG boost on the idle, and really really quick responding engine and boost,
Max boost is about 2.1 KG,

The setup works reaaally good, much quick and fast power.

Will you add some photos and description to a build thread man?

W115!!! Its no problem to close the hood, 14'' rails, rost, real sleeper..

Attached Files
Image(s)
   

blacksmoke
Naturally-aspirated

5
11-24-2015, 02:13 PM #15
Old pic
Attached Files
Image(s)
   
blacksmoke
11-24-2015, 02:13 PM #15

Old pic

Attached Files
Image(s)
   

blacksmoke
Naturally-aspirated

5
11-24-2015, 02:18 PM #16
Dieselmeken 8mm 180cc, Gt45 from scania, eaton m112 feeding the turbo,
0.2 kg on idle, QUICK boost and respond, big intercooler, 3'' pressur pipes, 3.5'' exhaust,
Std 300d automatic gearbox, with harder shiftning,
4th gear wheel spinning without problem..

Still much to do, fuelpump, harder suspension, metall and paint inside the enginroom,..
blacksmoke
11-24-2015, 02:18 PM #16

Dieselmeken 8mm 180cc, Gt45 from scania, eaton m112 feeding the turbo,
0.2 kg on idle, QUICK boost and respond, big intercooler, 3'' pressur pipes, 3.5'' exhaust,
Std 300d automatic gearbox, with harder shiftning,
4th gear wheel spinning without problem..

Still much to do, fuelpump, harder suspension, metall and paint inside the enginroom,..

atypicalguy
Holset

555
11-24-2015, 03:05 PM #17
Nice build. Sometimes I wonder why anyone bothers with turbos. Around town supercharging is just so much nicer. But I am sure the turbo is nice at higher rpm also.
atypicalguy
11-24-2015, 03:05 PM #17

Nice build. Sometimes I wonder why anyone bothers with turbos. Around town supercharging is just so much nicer. But I am sure the turbo is nice at higher rpm also.

MTUPower
looking for more power on a daily driver

287
11-24-2015, 10:22 PM #18
my head is dizzy looking at pics sideways...

2005 CDI heavily modified 1984 300TD - Myna pump/TMIC/enlarged PC's/HX30Super/W126 II front brakes/Vogtland springs/EGT +Boost gauges/H4 Hella's
MTUPower
11-24-2015, 10:22 PM #18

my head is dizzy looking at pics sideways...


2005 CDI heavily modified 1984 300TD - Myna pump/TMIC/enlarged PC's/HX30Super/W126 II front brakes/Vogtland springs/EGT +Boost gauges/H4 Hella's

 
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