STD Tuning Engine 606 supercharger + turbo

606 supercharger + turbo

606 supercharger + turbo

 
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gary andrews
4x4 builder

48
01-26-2015, 02:58 PM #1
hi I'm just finishing putting in a 605 into a disco 2 then i want to fit a 606 in my off road buggy with 7.5 elements and possibly a eaton supercharger and a turbo possibly a hx35 or similar .i can fabricate all the mounts manifold etc,what i don't know is can i just take the pressure side of the eaton and put into the turbo and how much hassle tuning would it be. not looking for loads of top end but low down quick off the mark power. only just started on diesels so don't know too much about them so help would be good cheers gary
This post was last modified: 01-26-2015, 03:08 PM by gary andrews.

discovery 2 fitted om605 m pump 7.5 elements 300 turbo at mo
c250 std at mo
off road buggy fitting om 606 turbo ? supercharger ? to follow
www.gaz-fab.co.uk www.facebook.com/gazfab
gary andrews
01-26-2015, 02:58 PM #1

hi I'm just finishing putting in a 605 into a disco 2 then i want to fit a 606 in my off road buggy with 7.5 elements and possibly a eaton supercharger and a turbo possibly a hx35 or similar .i can fabricate all the mounts manifold etc,what i don't know is can i just take the pressure side of the eaton and put into the turbo and how much hassle tuning would it be. not looking for loads of top end but low down quick off the mark power. only just started on diesels so don't know too much about them so help would be good cheers gary


discovery 2 fitted om605 m pump 7.5 elements 300 turbo at mo
c250 std at mo
off road buggy fitting om 606 turbo ? supercharger ? to follow
www.gaz-fab.co.uk www.facebook.com/gazfab

F.R.A.S
Holset

579
01-26-2015, 03:42 PM #2
Why no just a small bell bearing turbo or the Eaton? If you decide to go compound you should really go Eaton for down low grunt and big turbo for top end. Like a HX50 or something in that size.

What we have been talking about recently is that the Eaton steals a lot off power from the crank if you feed it compressed air. Therefore you should have some kind of valve that actuate on boost and sends the boost directly to the intake instead of via the Eaton. And no you can't suck trough the Eaton you will have to suck trough the turbo.

If I where you and only cared about fast response and down low grunt I would go Eaton only and make sure to rev it accordingly to my needs.

F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.
F.R.A.S
01-26-2015, 03:42 PM #2

Why no just a small bell bearing turbo or the Eaton? If you decide to go compound you should really go Eaton for down low grunt and big turbo for top end. Like a HX50 or something in that size.

What we have been talking about recently is that the Eaton steals a lot off power from the crank if you feed it compressed air. Therefore you should have some kind of valve that actuate on boost and sends the boost directly to the intake instead of via the Eaton. And no you can't suck trough the Eaton you will have to suck trough the turbo.

If I where you and only cared about fast response and down low grunt I would go Eaton only and make sure to rev it accordingly to my needs.


F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.

gary andrews
4x4 builder

48
01-26-2015, 06:48 PM #3
thanks, sounds easier with just a eaton what max power could i get with just a 90 or 112

discovery 2 fitted om605 m pump 7.5 elements 300 turbo at mo
c250 std at mo
off road buggy fitting om 606 turbo ? supercharger ? to follow
www.gaz-fab.co.uk www.facebook.com/gazfab
gary andrews
01-26-2015, 06:48 PM #3

thanks, sounds easier with just a eaton what max power could i get with just a 90 or 112


discovery 2 fitted om605 m pump 7.5 elements 300 turbo at mo
c250 std at mo
off road buggy fitting om 606 turbo ? supercharger ? to follow
www.gaz-fab.co.uk www.facebook.com/gazfab

NZScott
HX30W 73/44mm

398
01-26-2015, 11:52 PM #4
What's wrong with the blower feeding the turbo?


1978 300D, 373,000km... OM617.912 with a Holset HX30W, 7.5mm IP, 711.113 5 speed (project car, 7 years off the road and counting ;/)
1977 250 270,000km (parts car)
1977 300D (ex 280) 500,000km

1981 240D 498,000
1975 HJ45 ???,000
2001 2.8TD Rodeo 4x2 - 456,000 - DD




NZScott
01-26-2015, 11:52 PM #4

What's wrong with the blower feeding the turbo?



1978 300D, 373,000km... OM617.912 with a Holset HX30W, 7.5mm IP, 711.113 5 speed (project car, 7 years off the road and counting ;/)
1977 250 270,000km (parts car)
1977 300D (ex 280) 500,000km

1981 240D 498,000
1975 HJ45 ???,000
2001 2.8TD Rodeo 4x2 - 456,000 - DD




Hario'
C300TD Wagon (W202)

894
01-27-2015, 06:30 AM #5
When the turbo spools its airflow requirement greatly increases but as the eaton flows air linearly it will become a restriction.

i.e. to draw through the eaton it would need a varying gear ratio to the crank and then gear up as the turbo spooled and airflow increases (not practical).

Although Mercedes made a multi-gear supercharger drive on some racing car from the 1900's IIRC..




Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
Hario'
01-27-2015, 06:30 AM #5

When the turbo spools its airflow requirement greatly increases but as the eaton flows air linearly it will become a restriction.

i.e. to draw through the eaton it would need a varying gear ratio to the crank and then gear up as the turbo spooled and airflow increases (not practical).

Although Mercedes made a multi-gear supercharger drive on some racing car from the 1900's IIRC..





Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]

Petar
7.5mm M pump

459
01-27-2015, 06:43 AM #6
But what about a one way valve parallel to the supercharger ? Like one of those audi 3.0 tdi compressor bypass valves.
That would fix the problem, the supercharger would effectively freewheel once the turbo spools.

Petar
01-27-2015, 06:43 AM #6

But what about a one way valve parallel to the supercharger ? Like one of those audi 3.0 tdi compressor bypass valves.
That would fix the problem, the supercharger would effectively freewheel once the turbo spools.

Hario'
C300TD Wagon (W202)

894
01-27-2015, 07:42 AM #7
The only downside to those bypasses is the sucktion required to open them makes the turbo compressor less efficient, if you don't intend to compound then pipe the SC with it's own airfilter to the inlet manifold, parallel with the turbo, and fit an electromag clutch on the SC drive, eaton is PD so there would be no pressure leakage from the turbos air




Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
Hario'
01-27-2015, 07:42 AM #7

The only downside to those bypasses is the sucktion required to open them makes the turbo compressor less efficient, if you don't intend to compound then pipe the SC with it's own airfilter to the inlet manifold, parallel with the turbo, and fit an electromag clutch on the SC drive, eaton is PD so there would be no pressure leakage from the turbos air





Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]

F.R.A.S
Holset

579
01-27-2015, 12:23 PM #8
M90 would give you 250-300hp, M112 300-350hp.

(01-26-2015, 06:48 PM)gary andrews thanks, sounds easier with just a eaton what max power could i get with just a 90 or 112

F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.
F.R.A.S
01-27-2015, 12:23 PM #8

M90 would give you 250-300hp, M112 300-350hp.

(01-26-2015, 06:48 PM)gary andrews thanks, sounds easier with just a eaton what max power could i get with just a 90 or 112


F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.

gary andrews
4x4 builder

48
01-27-2015, 12:53 PM #9
(01-27-2015, 12:23 PM)F.R.A.S M90 would give you 250-300hp, M112 300-350hp.

(01-26-2015, 06:48 PM)gary andrews thanks, sounds easier with just a eaton what max power could i get with just a 90 or 112

cool that sounds the way forward for me would there be a disadvantage with the 112 over the 90 as 300-350 hp sounds just right for me and not to much lag. do you think 4-1 on the pulley size would be about right as you stated on other post, thanks again for your time

discovery 2 fitted om605 m pump 7.5 elements 300 turbo at mo
c250 std at mo
off road buggy fitting om 606 turbo ? supercharger ? to follow
www.gaz-fab.co.uk www.facebook.com/gazfab
gary andrews
01-27-2015, 12:53 PM #9

(01-27-2015, 12:23 PM)F.R.A.S M90 would give you 250-300hp, M112 300-350hp.

(01-26-2015, 06:48 PM)gary andrews thanks, sounds easier with just a eaton what max power could i get with just a 90 or 112

cool that sounds the way forward for me would there be a disadvantage with the 112 over the 90 as 300-350 hp sounds just right for me and not to much lag. do you think 4-1 on the pulley size would be about right as you stated on other post, thanks again for your time


discovery 2 fitted om605 m pump 7.5 elements 300 turbo at mo
c250 std at mo
off road buggy fitting om 606 turbo ? supercharger ? to follow
www.gaz-fab.co.uk www.facebook.com/gazfab

F.R.A.S
Holset

579
01-27-2015, 03:29 PM #10
They have different rev limit and I don't have on top off my head. I know the Eaton M90 maxes out at 21.000rpm, divide that by 4 and you get 5250rpm, witch is good for most people. However if you are reaching rev limit a couple of times a minute while driving you should have a lower gearing.

M112 or M90 Dodgy choose who ever you like. They both have pros and cons...

(01-27-2015, 12:53 PM)gary andrews cool that sounds the way forward for me would there be a disadvantage with the 112 over the 90 as 300-350 hp sounds just right for me and not to much lag. do you think 4-1 on the pulley size would be about right as you stated on other post, thanks again for your time

F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.
F.R.A.S
01-27-2015, 03:29 PM #10

They have different rev limit and I don't have on top off my head. I know the Eaton M90 maxes out at 21.000rpm, divide that by 4 and you get 5250rpm, witch is good for most people. However if you are reaching rev limit a couple of times a minute while driving you should have a lower gearing.

M112 or M90 Dodgy choose who ever you like. They both have pros and cons...

(01-27-2015, 12:53 PM)gary andrews cool that sounds the way forward for me would there be a disadvantage with the 112 over the 90 as 300-350 hp sounds just right for me and not to much lag. do you think 4-1 on the pulley size would be about right as you stated on other post, thanks again for your time


F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.

Hario'
C300TD Wagon (W202)

894
01-27-2015, 05:03 PM #11
I would choose the largest displacement blower available to allow you to gear it as low as possible for a given pressure / rpm, as Eaton's efficiency typically drops PFF as revs rise. Looking at the map would help also lol..




Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
Hario'
01-27-2015, 05:03 PM #11

I would choose the largest displacement blower available to allow you to gear it as low as possible for a given pressure / rpm, as Eaton's efficiency typically drops PFF as revs rise. Looking at the map would help also lol..





Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]

NZScott
HX30W 73/44mm

398
01-27-2015, 11:13 PM #12
As other have said, I was thinking a bypass valve, but actuated like a wastegate

There are M122's that caught my eye for my 617:
http://www.ebay.com/itm/GENUINE-OEM-EATON-M122-FORD-MUSTANG-SHELBY-GT500-SUPERCHARGER-5-4L-V8/291276295571


When you look at the price going for new M90s, that M122 seems pretty good to me.

Unfortunately I've found zero info on the 122 dimension wise as they all point to the 112.


1978 300D, 373,000km... OM617.912 with a Holset HX30W, 7.5mm IP, 711.113 5 speed (project car, 7 years off the road and counting ;/)
1977 250 270,000km (parts car)
1977 300D (ex 280) 500,000km

1981 240D 498,000
1975 HJ45 ???,000
2001 2.8TD Rodeo 4x2 - 456,000 - DD




NZScott
01-27-2015, 11:13 PM #12

As other have said, I was thinking a bypass valve, but actuated like a wastegate

There are M122's that caught my eye for my 617:
http://www.ebay.com/itm/GENUINE-OEM-EATON-M122-FORD-MUSTANG-SHELBY-GT500-SUPERCHARGER-5-4L-V8/291276295571


When you look at the price going for new M90s, that M122 seems pretty good to me.

Unfortunately I've found zero info on the 122 dimension wise as they all point to the 112.



1978 300D, 373,000km... OM617.912 with a Holset HX30W, 7.5mm IP, 711.113 5 speed (project car, 7 years off the road and counting ;/)
1977 250 270,000km (parts car)
1977 300D (ex 280) 500,000km

1981 240D 498,000
1975 HJ45 ???,000
2001 2.8TD Rodeo 4x2 - 456,000 - DD




Edian727
Dreams of 8mm 617

127
01-28-2015, 10:49 AM #13
theres a member on here who has a super turbo combo. dyno sheet on his build thread that includes super-turbo, just turbo, or just supercharger. looks like almost 400 with just supercharger. dont know how much fuel he has though. i do believe it's a m112.

http://www.superturbodiesel.com/std/Thre...ECT?page=4
Edian727
01-28-2015, 10:49 AM #13

theres a member on here who has a super turbo combo. dyno sheet on his build thread that includes super-turbo, just turbo, or just supercharger. looks like almost 400 with just supercharger. dont know how much fuel he has though. i do believe it's a m112.

http://www.superturbodiesel.com/std/Thre...ECT?page=4

mantahead
Holset

600
01-28-2015, 02:36 PM #14
(01-27-2015, 06:30 AM)Hario When the turbo spools its airflow requirement greatly increases but as the eaton flows air linearly it will become a restriction.

i.e. to draw through the eaton it would need a varying gear ratio to the crank and then gear up as the turbo spooled and airflow increases (not practical).

Although Mercedes made a multi-gear supercharger drive on some racing car from the 1900's IIRC..

whats wrong with a divertor flap?

[Image: 15038084406_33f213f38f_b.jpg]


502bhp turbo only
469.5 with supercharger and turbo
396 low boost run with supercharger and turbo

so about 30bhp to run the eaton, not bad as i can't feel any turbo lag when driving.
This post was last modified: 01-28-2015, 02:48 PM by mantahead.
mantahead
01-28-2015, 02:36 PM #14

(01-27-2015, 06:30 AM)Hario When the turbo spools its airflow requirement greatly increases but as the eaton flows air linearly it will become a restriction.

i.e. to draw through the eaton it would need a varying gear ratio to the crank and then gear up as the turbo spooled and airflow increases (not practical).

Although Mercedes made a multi-gear supercharger drive on some racing car from the 1900's IIRC..

whats wrong with a divertor flap?

[Image: 15038084406_33f213f38f_b.jpg]


502bhp turbo only
469.5 with supercharger and turbo
396 low boost run with supercharger and turbo

so about 30bhp to run the eaton, not bad as i can't feel any turbo lag when driving.

Tito
Holset

354
01-28-2015, 02:48 PM #15
How did you wire up your diverter flap Mantahead? I'll also be trying a supercharger and turbo combo. I was thinking supercharger into turbo, then measure boost before turbo. When pre-turbo boost hits >0 open diverter flap to let the turbo breath easy
Tito
01-28-2015, 02:48 PM #15

How did you wire up your diverter flap Mantahead? I'll also be trying a supercharger and turbo combo. I was thinking supercharger into turbo, then measure boost before turbo. When pre-turbo boost hits >0 open diverter flap to let the turbo breath easy

mantahead
Holset

600
01-28-2015, 04:02 PM #16
my flap is open when the engine switches off, with gravity, then it blows shut when engine starts, so the turbo doesn't really have to suck it open(no restriction to turbo)it will fall open when the pressure changes as turbo sucks more than supercharger blows. it will open nice and slow, so change over is nice and smooth.
mantahead
01-28-2015, 04:02 PM #16

my flap is open when the engine switches off, with gravity, then it blows shut when engine starts, so the turbo doesn't really have to suck it open(no restriction to turbo)it will fall open when the pressure changes as turbo sucks more than supercharger blows. it will open nice and slow, so change over is nice and smooth.

Tito
Holset

354
01-28-2015, 04:46 PM #17
That sounds easy and genius. Care to share some pic's? I was thinking using a 96mm throttle body hooked up to a waste gate actuator or something
This post was last modified: 01-28-2015, 04:46 PM by Tito.
Tito
01-28-2015, 04:46 PM #17

That sounds easy and genius. Care to share some pic's? I was thinking using a 96mm throttle body hooked up to a waste gate actuator or something

gary andrews
4x4 builder

48
01-29-2015, 01:24 PM #18
so I've got a eaton 112 going to run on it own first see how that goes,any tips please jump in cheers

discovery 2 fitted om605 m pump 7.5 elements 300 turbo at mo
c250 std at mo
off road buggy fitting om 606 turbo ? supercharger ? to follow
www.gaz-fab.co.uk www.facebook.com/gazfab
gary andrews
01-29-2015, 01:24 PM #18

so I've got a eaton 112 going to run on it own first see how that goes,any tips please jump in cheers


discovery 2 fitted om605 m pump 7.5 elements 300 turbo at mo
c250 std at mo
off road buggy fitting om 606 turbo ? supercharger ? to follow
www.gaz-fab.co.uk www.facebook.com/gazfab

 
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