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W202 Wagon build thread - *NOW OM606*
Hario' Offline
C300TD Wagon (W202)
*****


Posts: 881
Joined: Nov 2011
Location: SW London
RE: W202 Wagon build thread - *NOW OM606*
Working on the oil cooler install. Not sure if it is a good idea or not, might go for a matching cooler like the mocal ATF one by the OSF wheel..

[Image: oil%20cooler%201.jpg]

[Image: oil%20cooler%203.jpg]

Does fit honest..



Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
05-17-2017, 05:17 PM
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Hario' Offline
C300TD Wagon (W202)
*****


Posts: 881
Joined: Nov 2011
Location: SW London
RE: W202 Wagon build thread - *NOW OM606*
Fitted 1.5 bar pressure relief banjo, with stiffer lift pump spring, not sure if I am happy with it.

[Image: Banjo.jpg]

Stock banjo is quite long so I had to get my friend HughF to make me an adapterizor:

[Image: IP%20return%20banjo.jpg]

Made a little drawing for him

[Image: IP%20overflow%20banjo%20adapter_1.jpg]



Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
(This post was last modified: 05-17-2017, 05:25 PM by Hario'.)
05-17-2017, 05:18 PM
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Hario' Offline
C300TD Wagon (W202)
*****


Posts: 881
Joined: Nov 2011
Location: SW London
RE: W202 Wagon build thread - *NOW OM606*
Made some better lowering brackets for the ARB clearance

[Image: arb%20bracket.jpg]



Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
05-17-2017, 05:22 PM
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Hario' Offline
C300TD Wagon (W202)
*****


Posts: 881
Joined: Nov 2011
Location: SW London
RE: W202 Wagon build thread - *NOW OM606*
Remote Bosch filter housing, 8mm lines but 10mm from filter head to the IP because that's what the fitting from hents99 was threaded for (m14).

Need to wire up the heater element and thermostat switch on that filter head. Does the thermostat switch operate a relay or is it 5-10A capable? Don't know.

[Image: new%20fuel%20system%204.jpg]



Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
(This post was last modified: 05-17-2017, 05:30 PM by Hario'.)
05-17-2017, 05:29 PM
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bruno_pinho Offline
GT2256V
***


Posts: 168
Joined: Oct 2011
Location: portugal
RE: W202 Wagon build thread - *NOW OM606*
With this connection at the pump the car turns off as soon as you turn the key?
05-18-2017, 12:44 PM
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hooblah Offline
Holset
****


Posts: 396
Joined: Jul 2012
Location: South London
RE: W202 Wagon build thread - *NOW OM606*
No. In theory it will with one of Sean Treacy's maps. But that's yet to be tested.
05-19-2017, 08:11 PM
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Hario' Offline
C300TD Wagon (W202)
*****


Posts: 881
Joined: Nov 2011
Location: SW London
RE: W202 Wagon build thread - *NOW OM606*
(05-19-2017, 08:11 PM)hooblah Wrote: No. In theory it will with one of Sean Treacy's maps. But that's yet to be tested.

I have one of seanyt's maps and it still runs on..

Thinking about it, when I fit the electric fuel pump which will cut immediately with ignition switched off, maybe that will stop the run-on?



Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
05-22-2017, 09:02 AM
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hooblah Offline
Holset
****


Posts: 396
Joined: Jul 2012
Location: South London
RE: W202 Wagon build thread - *NOW OM606*
I've got the an electric pump and it runs on. Haven't fitted Sean's chip yet.
05-23-2017, 12:49 PM
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hooblah Offline
Holset
****


Posts: 396
Joined: Jul 2012
Location: South London
RE: W202 Wagon build thread - *NOW OM606*
Fitted Sean's stage 1 chips and it still runs on.
05-31-2017, 05:06 PM
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seanyt Offline
is300d He351ve
****


Posts: 263
Joined: May 2014
Location: Ireland
RE: W202 Wagon build thread - *NOW OM606*
What pressure are you both running in your FPR.
I still just use the stock banjo bolt with 0.5bar spring and it shuts off straight away.
06-01-2017, 07:45 AM
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Hario' Offline
C300TD Wagon (W202)
*****


Posts: 881
Joined: Nov 2011
Location: SW London
RE: W202 Wagon build thread - *NOW OM606*
Mine ran on before I fitted seanyt's ECU, I think its SOV delete related.

Cut apart the manifold again and re-tacked it so it actually fits as per..

[Image: mani%20build%208_1.jpg]

[Image: mani%20build%206.jpg]


All pipes fitted much tighter to the block, especially #5&6 because of steering box clearance on RHD.
[Image: mani%20build%207.jpg]



Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
(This post was last modified: 06-01-2017, 11:39 AM by Hario'.)
06-01-2017, 11:36 AM
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Hario' Offline
C300TD Wagon (W202)
*****


Posts: 881
Joined: Nov 2011
Location: SW London
RE: W202 Wagon build thread - *NOW OM606*
Had to go a bit loggy on #5 but I am pleased with it.

'Just' have to seam weld it all now..

[Image: runner%205.jpg]



Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
06-25-2017, 04:33 AM
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