STD Tuning Drivetrain what gearbox to choose.... om606 8mm mynä in a w123... ZF gs6 or merc sixspeed

what gearbox to choose.... om606 8mm mynä in a w123... ZF gs6 or merc sixspeed

what gearbox to choose.... om606 8mm mynä in a w123... ZF gs6 or merc sixspeed

 
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swampmonkey
hx40 super

280
04-06-2014, 04:22 PM #1
hey there...

we broke the 717.401 this autumn, third gear gave up, to fast shifts, or to much torque, combined with the 2.47 rearend...

either way, we are looking into getting either the gs6 BMW ZF sixspeed gearbox, or the sixspeed mercedes box... 716.654 for example....


was absolutly certain we was going for the GS6, but some people say they are quite large, or very large, and thus wouldnt fit under the w123 without mayor modifications, is the 716.654 a better option?

how much power has it acctualy withstood, i know hansebanger has one... but other than that?

716.654

Pros
Mercedes, fits straight away.
smaller?
cheaper...

Cons:
"untested"
il have to get a dualmass flywheel crap thingy?
This post was last modified: 04-06-2014, 04:24 PM by swampmonkey.

---------------------------------
daily driver
w115 240d 72hp 3.07 rearend
w123 om602 turbo 200whp 7.5mm pump fivespeed 3.07 rearend
+ a few more.
mbturbo.com
swampmonkey
04-06-2014, 04:22 PM #1

hey there...

we broke the 717.401 this autumn, third gear gave up, to fast shifts, or to much torque, combined with the 2.47 rearend...

either way, we are looking into getting either the gs6 BMW ZF sixspeed gearbox, or the sixspeed mercedes box... 716.654 for example....


was absolutly certain we was going for the GS6, but some people say they are quite large, or very large, and thus wouldnt fit under the w123 without mayor modifications, is the 716.654 a better option?

how much power has it acctualy withstood, i know hansebanger has one... but other than that?

716.654

Pros
Mercedes, fits straight away.
smaller?
cheaper...

Cons:
"untested"
il have to get a dualmass flywheel crap thingy?


---------------------------------
daily driver
w115 240d 72hp 3.07 rearend
w123 om602 turbo 200whp 7.5mm pump fivespeed 3.07 rearend
+ a few more.
mbturbo.com

fcp
GTA2056V

89
04-07-2014, 02:35 AM #2
GS6-53 is long - I'd guess +100mm on standard Merc box (don't have a merc to measure).

Untested is correct and you can't use a dual mass flywheel either - BMW wouldn't fit, so custom flywheel is the only option. I don't know that anyone else has done it yet, but i'm in the middle of designing a flywheel myself (for later version GS6 with pilot bearing in input shaft) to go with Tilton 7.25" twinplate clutch so if you do decide to go this route the designs will be up here eventually.

"Moderation is a fatal thing. Nothing succeeds like excess." Oscar Wilde
fcp
04-07-2014, 02:35 AM #2

GS6-53 is long - I'd guess +100mm on standard Merc box (don't have a merc to measure).

Untested is correct and you can't use a dual mass flywheel either - BMW wouldn't fit, so custom flywheel is the only option. I don't know that anyone else has done it yet, but i'm in the middle of designing a flywheel myself (for later version GS6 with pilot bearing in input shaft) to go with Tilton 7.25" twinplate clutch so if you do decide to go this route the designs will be up here eventually.


"Moderation is a fatal thing. Nothing succeeds like excess." Oscar Wilde

swampmonkey
hx40 super

280
04-07-2014, 03:08 AM #3
the flywheel is already "custom/fixed" with 765 Sach pressure and sinter-clutch... if i go for the GS6 il have the gearbox rewelded to fit a single-mass flywheel, i think il only have to get a new clutch.... Besides the current 4-puck sinter slipped.

or am i missing something?

if il go for the mercedes gearbox il have to get a new custom made flywheel thou, with "dualmass" sizes...

---------------------------------
daily driver
w115 240d 72hp 3.07 rearend
w123 om602 turbo 200whp 7.5mm pump fivespeed 3.07 rearend
+ a few more.
mbturbo.com
swampmonkey
04-07-2014, 03:08 AM #3

the flywheel is already "custom/fixed" with 765 Sach pressure and sinter-clutch... if i go for the GS6 il have the gearbox rewelded to fit a single-mass flywheel, i think il only have to get a new clutch.... Besides the current 4-puck sinter slipped.

or am i missing something?

if il go for the mercedes gearbox il have to get a new custom made flywheel thou, with "dualmass" sizes...


---------------------------------
daily driver
w115 240d 72hp 3.07 rearend
w123 om602 turbo 200whp 7.5mm pump fivespeed 3.07 rearend
+ a few more.
mbturbo.com

hooblah
Holset

401
04-07-2014, 10:09 AM #4
Sprinter single mass conversion flywheel fits.
hooblah
04-07-2014, 10:09 AM #4

Sprinter single mass conversion flywheel fits.

john
GTA2056V

90
04-07-2014, 11:54 AM #5
gs6 fits in 123 but its tight. but you have to make a new hole for the gearshiftmechanism. just cut a 100x50x50 hole and bend the metal a bit and reroute the shiftmekanism under the ashtray. i can take a pic if you want
isnt the 6speed mercboxes still expensive in sweden and a hell to find? alot of money to spend if it wont hold.

Holset power!
john
04-07-2014, 11:54 AM #5

gs6 fits in 123 but its tight. but you have to make a new hole for the gearshiftmechanism. just cut a 100x50x50 hole and bend the metal a bit and reroute the shiftmekanism under the ashtray. i can take a pic if you want
isnt the 6speed mercboxes still expensive in sweden and a hell to find? alot of money to spend if it wont hold.


Holset power!

fcp
GTA2056V

89
04-07-2014, 03:28 PM #6
(04-07-2014, 10:09 AM)hooblah Sprinter single mass conversion flywheel fits.

you mean if if you chop old bellhousing off MB, cut GS6 back and and weld to correct length? not with adapter plate though.

"Moderation is a fatal thing. Nothing succeeds like excess." Oscar Wilde
fcp
04-07-2014, 03:28 PM #6

(04-07-2014, 10:09 AM)hooblah Sprinter single mass conversion flywheel fits.

you mean if if you chop old bellhousing off MB, cut GS6 back and and weld to correct length? not with adapter plate though.


"Moderation is a fatal thing. Nothing succeeds like excess." Oscar Wilde

hooblah
Holset

401
04-07-2014, 03:35 PM #7
No I meant with the Merc 6 speed box lol.
hooblah
04-07-2014, 03:35 PM #7

No I meant with the Merc 6 speed box lol.

fcp
GTA2056V

89
04-07-2014, 03:37 PM #8
(04-07-2014, 03:35 PM)hooblah No I meant with the Merc 6 speed box lol.

Big Grin Ah, OK yes that's is the easiest route.

"Moderation is a fatal thing. Nothing succeeds like excess." Oscar Wilde
fcp
04-07-2014, 03:37 PM #8

(04-07-2014, 03:35 PM)hooblah No I meant with the Merc 6 speed box lol.

Big Grin Ah, OK yes that's is the easiest route.


"Moderation is a fatal thing. Nothing succeeds like excess." Oscar Wilde

swampmonkey
hx40 super

280
04-08-2014, 10:15 AM #9
(04-07-2014, 10:09 AM)hooblah Sprinter single mass conversion flywheel fits.

single mass flywheel that has the size of a dualmass? got a custommade flywheel for a singlemass flywheel, i suspect they are a different size? (normal single-mass flywheel)

(04-07-2014, 11:54 AM)john gs6 fits in 123 but its tight. but you have to make a new hole for the gearshiftmechanism. just cut a 100x50x50 hole and bend the metal a bit and reroute the shiftmekanism under the ashtray. i can take a pic if you want
isnt the 6speed mercboxes still expensive in sweden and a hell to find? alot of money to spend if it wont hold.

would love a picture, good thing one doesnt have to alter the tunnel or anything mayor...
Hooblah here on the forum might have the option to send one from UK, 716.654 for a good price.
(but id still have to do something about the flywheel i presume..)

---------------------------------
daily driver
w115 240d 72hp 3.07 rearend
w123 om602 turbo 200whp 7.5mm pump fivespeed 3.07 rearend
+ a few more.
mbturbo.com
swampmonkey
04-08-2014, 10:15 AM #9

(04-07-2014, 10:09 AM)hooblah Sprinter single mass conversion flywheel fits.

single mass flywheel that has the size of a dualmass? got a custommade flywheel for a singlemass flywheel, i suspect they are a different size? (normal single-mass flywheel)

(04-07-2014, 11:54 AM)john gs6 fits in 123 but its tight. but you have to make a new hole for the gearshiftmechanism. just cut a 100x50x50 hole and bend the metal a bit and reroute the shiftmekanism under the ashtray. i can take a pic if you want
isnt the 6speed mercboxes still expensive in sweden and a hell to find? alot of money to spend if it wont hold.

would love a picture, good thing one doesnt have to alter the tunnel or anything mayor...
Hooblah here on the forum might have the option to send one from UK, 716.654 for a good price.
(but id still have to do something about the flywheel i presume..)


---------------------------------
daily driver
w115 240d 72hp 3.07 rearend
w123 om602 turbo 200whp 7.5mm pump fivespeed 3.07 rearend
+ a few more.
mbturbo.com

hooblah
Holset

401
04-08-2014, 03:21 PM #10
Im using a 716.606 with a sprinter single mass conversion flywheel and clutch. I dont know if the flywheel is the exact same size as the dual mass, but it's a direct replacement for the dual mass with a centre support bearing so it should work. Although I havent tested it yet!
This post was last modified: 04-08-2014, 03:21 PM by hooblah.
hooblah
04-08-2014, 03:21 PM #10

Im using a 716.606 with a sprinter single mass conversion flywheel and clutch. I dont know if the flywheel is the exact same size as the dual mass, but it's a direct replacement for the dual mass with a centre support bearing so it should work. Although I havent tested it yet!

john
GTA2056V

90
04-10-2014, 03:06 AM #11
(04-08-2014, 10:15 AM)swampmonkey
(04-07-2014, 10:09 AM)hooblah Sprinter single mass conversion flywheel fits.

single mass flywheel that has the size of a dualmass? got a custommade flywheel for a singlemass flywheel, i suspect they are a different size? (normal single-mass flywheel)

(04-07-2014, 11:54 AM)john gs6 fits in 123 but its tight. but you have to make a new hole for the gearshiftmechanism. just cut a 100x50x50 hole and bend the metal a bit and reroute the shiftmekanism under the ashtray. i can take a pic if you want
isnt the 6speed mercboxes still expensive in sweden and a hell to find? alot of money to spend if it wont hold.

would love a picture, good thing one doesnt have to alter the tunnel or anything mayor...
Hooblah here on the forum might have the option to send one from UK, 716.654 for a good price.
(but id still have to do something about the flywheel i presume..)

not the best pics but you get the deal. i will make some rubber thing over there before mounting centerconsole and fill it with isolation.
   
   

Holset power!
john
04-10-2014, 03:06 AM #11

(04-08-2014, 10:15 AM)swampmonkey
(04-07-2014, 10:09 AM)hooblah Sprinter single mass conversion flywheel fits.

single mass flywheel that has the size of a dualmass? got a custommade flywheel for a singlemass flywheel, i suspect they are a different size? (normal single-mass flywheel)

(04-07-2014, 11:54 AM)john gs6 fits in 123 but its tight. but you have to make a new hole for the gearshiftmechanism. just cut a 100x50x50 hole and bend the metal a bit and reroute the shiftmekanism under the ashtray. i can take a pic if you want
isnt the 6speed mercboxes still expensive in sweden and a hell to find? alot of money to spend if it wont hold.

would love a picture, good thing one doesnt have to alter the tunnel or anything mayor...
Hooblah here on the forum might have the option to send one from UK, 716.654 for a good price.
(but id still have to do something about the flywheel i presume..)

not the best pics but you get the deal. i will make some rubber thing over there before mounting centerconsole and fill it with isolation.
   
   


Holset power!

Tito
Holset

354
04-10-2014, 11:08 AM #12
Why not a dual-mass flywheel? They're pretty strong I thought
Tito
04-10-2014, 11:08 AM #12

Why not a dual-mass flywheel? They're pretty strong I thought

Jambo
GTA2056V

88
05-13-2014, 05:36 AM #13
Anybody got ratios for the 715.654?

Just bought one for my 606 conversion.
Jambo
05-13-2014, 05:36 AM #13

Anybody got ratios for the 715.654?

Just bought one for my 606 conversion.

swampmonkey
hx40 super

280
10-28-2014, 03:44 AM #14
okay, have a sixspeed 716.65x on its way it seems,
have a singlemass custom-made flywheel already,

i suspect i have to get a sprinter flywheel and do the modification al over again to pair it with the sixspeed from a 270cdi?

---
anybody now of someone that has grenaded the MB sixspeed? are they durable?

---------------------------------
daily driver
w115 240d 72hp 3.07 rearend
w123 om602 turbo 200whp 7.5mm pump fivespeed 3.07 rearend
+ a few more.
mbturbo.com
swampmonkey
10-28-2014, 03:44 AM #14

okay, have a sixspeed 716.65x on its way it seems,
have a singlemass custom-made flywheel already,

i suspect i have to get a sprinter flywheel and do the modification al over again to pair it with the sixspeed from a 270cdi?

---
anybody now of someone that has grenaded the MB sixspeed? are they durable?


---------------------------------
daily driver
w115 240d 72hp 3.07 rearend
w123 om602 turbo 200whp 7.5mm pump fivespeed 3.07 rearend
+ a few more.
mbturbo.com

Max
Turbinaaa

87
10-28-2014, 06:01 AM #15
Hi,

Max Torque Ratios for MB 6-Speed (The Number behind the "S" , s250 / s270 / etc....)

Also all the Gear Ratios.

http://www.rodionenkin.de/de/pages/mb-su...-daten.php

Sprinter Conversion Kit should work without any Issues.

______________________________________________________________
93´ W124 300TDT -> OM606.962 / RS 203 Dieselmeken 7,5mm 210cc / KKK K14 / Stock Transmission / 2,65 ASD
89´ 190D 2.5 Turbo -> OM605.960 / Dieselmeken 7,5mm 180cc / Holset HX30 Super / 716. 654 6-Speed / 2,87 Rear Axle
Max
10-28-2014, 06:01 AM #15

Hi,

Max Torque Ratios for MB 6-Speed (The Number behind the "S" , s250 / s270 / etc....)

Also all the Gear Ratios.

http://www.rodionenkin.de/de/pages/mb-su...-daten.php

Sprinter Conversion Kit should work without any Issues.


______________________________________________________________
93´ W124 300TDT -> OM606.962 / RS 203 Dieselmeken 7,5mm 210cc / KKK K14 / Stock Transmission / 2,65 ASD
89´ 190D 2.5 Turbo -> OM605.960 / Dieselmeken 7,5mm 180cc / Holset HX30 Super / 716. 654 6-Speed / 2,87 Rear Axle

Tito
Holset

354
10-28-2014, 03:04 PM #16
Anybody thinking about reinforcing the gearbox? Is it the teeth snapping of the sprocket? If it's just the 3rd gear there must be some kind of solution like heat treatment or something. What do you guys think?
Tito
10-28-2014, 03:04 PM #16

Anybody thinking about reinforcing the gearbox? Is it the teeth snapping of the sprocket? If it's just the 3rd gear there must be some kind of solution like heat treatment or something. What do you guys think?

Petar
7.5mm M pump

459
10-28-2014, 04:18 PM #17
Hansebanger has a six speed mercedes box in his 450 HP W124.Holds up for now.
Petar
10-28-2014, 04:18 PM #17

Hansebanger has a six speed mercedes box in his 450 HP W124.Holds up for now.

swampmonkey
hx40 super

280
10-29-2014, 11:49 AM #18
Got a 716.649 going, is it a 370nm rated box, any difference what ice read al 716.6xx is the 370nm boxes?

---------------------------------
daily driver
w115 240d 72hp 3.07 rearend
w123 om602 turbo 200whp 7.5mm pump fivespeed 3.07 rearend
+ a few more.
mbturbo.com
swampmonkey
10-29-2014, 11:49 AM #18

Got a 716.649 going, is it a 370nm rated box, any difference what ice read al 716.6xx is the 370nm boxes?


---------------------------------
daily driver
w115 240d 72hp 3.07 rearend
w123 om602 turbo 200whp 7.5mm pump fivespeed 3.07 rearend
+ a few more.
mbturbo.com

Petar
7.5mm M pump

459
10-30-2014, 03:10 AM #19
I know for certain that 716.601 , .603 and .604 are 250 NM rated boxes used in the E200 cdi
Petar
10-30-2014, 03:10 AM #19

I know for certain that 716.601 , .603 and .604 are 250 NM rated boxes used in the E200 cdi

MFSuper90
Budget Builder

1,533
11-06-2014, 06:58 PM #20
Whatever became of this project?

'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         
MFSuper90
11-06-2014, 06:58 PM #20

Whatever became of this project?


'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         

swampmonkey
hx40 super

280
11-07-2014, 08:01 PM #21
i bought another 717.401 and put a 2.88 differential in, besides the fact the lack of welded diff or LSD isnt to nice on the gearbox, it "shudders" as the wheels start spinning and individually gets grip.... recipe for grenaded gearbox...

try to stay away from those shudders and sooner or later get aa 3.07 or 2.82 LSD or perhaps a Quaife diff 3.07 something.
I paid 70usd for the 717.401, so it seemed like a descent alternative to get the car going immediately and scare people with....
bought a sixspeed two weeks ago, will see what i do with it, perhaps another 605 project recives that gearbox, i don't know actually...

School takes its fair amount of time, so its not a season of updates Wink


----
after talking with some real gearheads, the sixspeed bmw 530d is appearently weaker than the fivespeed 530d gearbox, witch isnt the same as a 525d fivespeed... they broke the 530d sixspeed once a week, got a new, grenaded that, a new, grenaded that, they changed to a fivespeed and had no problems...
1100nm 800hp fourcylinder Volvo, with crazy wide tires, we are talking full size dragslics, NOS etc etc

that + the heafty price of 2700usd something the gearbox would cost me (gearbox, linkage, clutch, drive-shaft for welding+balancing) i wasn't committed to that kind of expenses when a plug&play gearbox came around for 70usd.
This post was last modified: 11-07-2014, 08:04 PM by swampmonkey.

---------------------------------
daily driver
w115 240d 72hp 3.07 rearend
w123 om602 turbo 200whp 7.5mm pump fivespeed 3.07 rearend
+ a few more.
mbturbo.com
swampmonkey
11-07-2014, 08:01 PM #21

i bought another 717.401 and put a 2.88 differential in, besides the fact the lack of welded diff or LSD isnt to nice on the gearbox, it "shudders" as the wheels start spinning and individually gets grip.... recipe for grenaded gearbox...

try to stay away from those shudders and sooner or later get aa 3.07 or 2.82 LSD or perhaps a Quaife diff 3.07 something.
I paid 70usd for the 717.401, so it seemed like a descent alternative to get the car going immediately and scare people with....
bought a sixspeed two weeks ago, will see what i do with it, perhaps another 605 project recives that gearbox, i don't know actually...

School takes its fair amount of time, so its not a season of updates Wink


----
after talking with some real gearheads, the sixspeed bmw 530d is appearently weaker than the fivespeed 530d gearbox, witch isnt the same as a 525d fivespeed... they broke the 530d sixspeed once a week, got a new, grenaded that, a new, grenaded that, they changed to a fivespeed and had no problems...
1100nm 800hp fourcylinder Volvo, with crazy wide tires, we are talking full size dragslics, NOS etc etc

that + the heafty price of 2700usd something the gearbox would cost me (gearbox, linkage, clutch, drive-shaft for welding+balancing) i wasn't committed to that kind of expenses when a plug&play gearbox came around for 70usd.


---------------------------------
daily driver
w115 240d 72hp 3.07 rearend
w123 om602 turbo 200whp 7.5mm pump fivespeed 3.07 rearend
+ a few more.
mbturbo.com

CRD4x4
CompoundSuperTurboDiesel4x4!

399
11-09-2014, 11:31 AM #22
When you're talking about bmw 6-speeds, are you referring to Getrag or ZF?
Does it make any difference? I hear about the Getrag 420g being weak but ZF GS6 being strong. Real world info is better than conjecture!
Thanks!

'05 Jeep Liberty CRD - 160k
'06.5 VW Jetta TDI - 230k
'82 MB 300TD - 116k (motor going to raysorenson)
'81 MB 300TD - 195k (parting out)
'71 Jeep DJ5 - diesel conversion project
CRD4x4
11-09-2014, 11:31 AM #22

When you're talking about bmw 6-speeds, are you referring to Getrag or ZF?
Does it make any difference? I hear about the Getrag 420g being weak but ZF GS6 being strong. Real world info is better than conjecture!
Thanks!


'05 Jeep Liberty CRD - 160k
'06.5 VW Jetta TDI - 230k
'82 MB 300TD - 116k (motor going to raysorenson)
'81 MB 300TD - 195k (parting out)
'71 Jeep DJ5 - diesel conversion project

swampmonkey
hx40 super

280
11-09-2014, 05:24 PM #23
(11-09-2014, 11:31 AM)CRD4x4 When you're talking about bmw 6-speeds, are you referring to Getrag or ZF?
Does it make any difference? I hear about the Getrag 420g being weak but ZF GS6 being strong. Real world info is better than conjecture!
Thanks!

im talking about the ZF 6speed that is in the 530d being weaker than the 5speed ZF in the 530d.

they had the GS6-53dz and got a GS5 or whatever it is called instead, both with 35mm splines if i remember correctly.

---------------------------------
daily driver
w115 240d 72hp 3.07 rearend
w123 om602 turbo 200whp 7.5mm pump fivespeed 3.07 rearend
+ a few more.
mbturbo.com
swampmonkey
11-09-2014, 05:24 PM #23

(11-09-2014, 11:31 AM)CRD4x4 When you're talking about bmw 6-speeds, are you referring to Getrag or ZF?
Does it make any difference? I hear about the Getrag 420g being weak but ZF GS6 being strong. Real world info is better than conjecture!
Thanks!

im talking about the ZF 6speed that is in the 530d being weaker than the 5speed ZF in the 530d.

they had the GS6-53dz and got a GS5 or whatever it is called instead, both with 35mm splines if i remember correctly.


---------------------------------
daily driver
w115 240d 72hp 3.07 rearend
w123 om602 turbo 200whp 7.5mm pump fivespeed 3.07 rearend
+ a few more.
mbturbo.com

 
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