STD Maintenance General update or upgrade om603 belt tensioner to om606 style.

update or upgrade om603 belt tensioner to om606 style.

update or upgrade om603 belt tensioner to om606 style.

 
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SurfRodder
Jackass Extraordinaire

611
11-26-2013, 09:03 AM #1
So I am contemplating swapping an om603 into my w123 but the one I'm looking at buying is missing a few things. Among them is the belt tensioner. I happen to have one I believe is for an om606 or newer om603 which I purchased on mistake when I was correcting that issue on my '87.
Anyway, since the whole setup is missing on the donor engine, I figured id see if you guys knew what was involved(i.e. other parts needed, etc.) in switching to the newer style and any pros/cons of doing so. Basically all that's on the donor is the spring mount at the top. There's no bolt or anything for the tension arm itself.
This post was last modified: 11-26-2013, 09:21 AM by SurfRodder.

W123 Mods: 4 speed ** manual climate control ** '85 Kalitucky intake ** manual windows & full tint ** Euro headlights retrofit w/bixenon projectors ** 4 brake light mod ** Vogtland 50mm drop front & Lesjofors S600 drop rear springs ** 16" rims ** late w126 brake spindles, rotors & calipers ** full suspension rehab ** Bilstein HDs ** AL129X alternator & 1/0 starter and charging cables ** 300GD clutch/flywheel ** AFCO 80103N radiator & Earl's 41610 oil cooler ** custom block-off plate, remote oil filter & t-stat ** MW IP w/ tomnik's 6.5mm 'Holly' elements **

S124 Mods: 400E Rear subframe ** SL600 Brakes ** Late 300E 210mm diff ** SLK230 6 speed ** 17" CLK rims ** Vented RF Fender ** Facelift Hood, Headlights, and Lower Cladding **

OBK# 62
SurfRodder
11-26-2013, 09:03 AM #1

So I am contemplating swapping an om603 into my w123 but the one I'm looking at buying is missing a few things. Among them is the belt tensioner. I happen to have one I believe is for an om606 or newer om603 which I purchased on mistake when I was correcting that issue on my '87.
Anyway, since the whole setup is missing on the donor engine, I figured id see if you guys knew what was involved(i.e. other parts needed, etc.) in switching to the newer style and any pros/cons of doing so. Basically all that's on the donor is the spring mount at the top. There's no bolt or anything for the tension arm itself.


W123 Mods: 4 speed ** manual climate control ** '85 Kalitucky intake ** manual windows & full tint ** Euro headlights retrofit w/bixenon projectors ** 4 brake light mod ** Vogtland 50mm drop front & Lesjofors S600 drop rear springs ** 16" rims ** late w126 brake spindles, rotors & calipers ** full suspension rehab ** Bilstein HDs ** AL129X alternator & 1/0 starter and charging cables ** 300GD clutch/flywheel ** AFCO 80103N radiator & Earl's 41610 oil cooler ** custom block-off plate, remote oil filter & t-stat ** MW IP w/ tomnik's 6.5mm 'Holly' elements **

S124 Mods: 400E Rear subframe ** SL600 Brakes ** Late 300E 210mm diff ** SLK230 6 speed ** 17" CLK rims ** Vented RF Fender ** Facelift Hood, Headlights, and Lower Cladding **

OBK# 62

Druk
Holset

297
11-26-2013, 10:38 AM #2
(11-26-2013, 09:03 AM)SurfRodder Anyway, since the whole setup is missing on the donor engine, I figured id see if you guys knew what was involved(i.e. other parts needed, etc.) in switching to the newer style and any pros/cons of doing so. Basically all that's on the donor is the spring mount at the top. There's no bolt or anything for the tension arm itself.

The 606 tensioner is pivoted on a see-saw arm one end of which has the spring which is itself anchored to a lever thingy which allows the tension to be released. Arrows show where the bolt goes when the tension is correct.
[Image: belt2.jpg]

[Image: belt1.jpg]

The opposite end of the mounting see-saw has a small shocker going up to that bolt in the head you see to the left.






.
This post was last modified: 11-26-2013, 10:43 AM by Druk.
Druk
11-26-2013, 10:38 AM #2

(11-26-2013, 09:03 AM)SurfRodder Anyway, since the whole setup is missing on the donor engine, I figured id see if you guys knew what was involved(i.e. other parts needed, etc.) in switching to the newer style and any pros/cons of doing so. Basically all that's on the donor is the spring mount at the top. There's no bolt or anything for the tension arm itself.

The 606 tensioner is pivoted on a see-saw arm one end of which has the spring which is itself anchored to a lever thingy which allows the tension to be released. Arrows show where the bolt goes when the tension is correct.
[Image: belt2.jpg]

[Image: belt1.jpg]

The opposite end of the mounting see-saw has a small shocker going up to that bolt in the head you see to the left.






.

SurfRodder
Jackass Extraordinaire

611
11-27-2013, 12:15 AM #3
This is he spare part I have:
http://www.ebay.com/itm/LOWER-ACC-Belt-T...c4&vxp=mtr

It looks like the spring part is basically the same as the 603. I know when I tried to install the above part, something was different, I want to say the bolt wouldn't fit.

W123 Mods: 4 speed ** manual climate control ** '85 Kalitucky intake ** manual windows & full tint ** Euro headlights retrofit w/bixenon projectors ** 4 brake light mod ** Vogtland 50mm drop front & Lesjofors S600 drop rear springs ** 16" rims ** late w126 brake spindles, rotors & calipers ** full suspension rehab ** Bilstein HDs ** AL129X alternator & 1/0 starter and charging cables ** 300GD clutch/flywheel ** AFCO 80103N radiator & Earl's 41610 oil cooler ** custom block-off plate, remote oil filter & t-stat ** MW IP w/ tomnik's 6.5mm 'Holly' elements **

S124 Mods: 400E Rear subframe ** SL600 Brakes ** Late 300E 210mm diff ** SLK230 6 speed ** 17" CLK rims ** Vented RF Fender ** Facelift Hood, Headlights, and Lower Cladding **

OBK# 62
SurfRodder
11-27-2013, 12:15 AM #3

This is he spare part I have:
http://www.ebay.com/itm/LOWER-ACC-Belt-T...c4&vxp=mtr

It looks like the spring part is basically the same as the 603. I know when I tried to install the above part, something was different, I want to say the bolt wouldn't fit.


W123 Mods: 4 speed ** manual climate control ** '85 Kalitucky intake ** manual windows & full tint ** Euro headlights retrofit w/bixenon projectors ** 4 brake light mod ** Vogtland 50mm drop front & Lesjofors S600 drop rear springs ** 16" rims ** late w126 brake spindles, rotors & calipers ** full suspension rehab ** Bilstein HDs ** AL129X alternator & 1/0 starter and charging cables ** 300GD clutch/flywheel ** AFCO 80103N radiator & Earl's 41610 oil cooler ** custom block-off plate, remote oil filter & t-stat ** MW IP w/ tomnik's 6.5mm 'Holly' elements **

S124 Mods: 400E Rear subframe ** SL600 Brakes ** Late 300E 210mm diff ** SLK230 6 speed ** 17" CLK rims ** Vented RF Fender ** Facelift Hood, Headlights, and Lower Cladding **

OBK# 62

 
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