STD Tuning Engine building a turbo

building a turbo

building a turbo

 
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sassparilla_kid
diesel > all other fuels

1,618
11-14-2013, 12:25 AM #1
How easy is this? I want a t3/t4 hybrid but don't really feel like buying a whole new turbo since I already have a spare t3 in the garage. Can I just get a t4 compressor housing and swap it on with the correct compressor wheel? I like the t4 because they're supposed to flow a lot of air (according to other people around the intarweb)

-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!
sassparilla_kid
11-14-2013, 12:25 AM #1

How easy is this? I want a t3/t4 hybrid but don't really feel like buying a whole new turbo since I already have a spare t3 in the garage. Can I just get a t4 compressor housing and swap it on with the correct compressor wheel? I like the t4 because they're supposed to flow a lot of air (according to other people around the intarweb)


-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!

MFSuper90
Budget Builder

1,533
11-14-2013, 01:14 AM #2
What are the specs on a "t3/t4"? What turbos would you combine?

'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         
MFSuper90
11-14-2013, 01:14 AM #2

What are the specs on a "t3/t4"? What turbos would you combine?


'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         

EDH_Performance
Holset

537
11-14-2013, 03:18 AM #3
ideal the turbine should be a mm or two bigger than the compressor to get the max out of compressorBig Grin
EDH_Performance
11-14-2013, 03:18 AM #3

ideal the turbine should be a mm or two bigger than the compressor to get the max out of compressorBig Grin

Simpler=Better
PORTED HEAD

2,127
11-14-2013, 09:32 AM #4
If everything clears it's a matter of swapping parts, and sending it out for balancing.

Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
Simpler=Better
11-14-2013, 09:32 AM #4

If everything clears it's a matter of swapping parts, and sending it out for balancing.


Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?

MFSuper90
Budget Builder

1,533
11-14-2013, 09:38 AM #5
Probably have get the exhaust housing machine to fit the new turbine wheel.

'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         
MFSuper90
11-14-2013, 09:38 AM #5

Probably have get the exhaust housing machine to fit the new turbine wheel.


'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         

sassparilla_kid
diesel > all other fuels

1,618
11-14-2013, 10:23 AM #6
Hmm, I might have to research this further when I'm in front of a computer

-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!
sassparilla_kid
11-14-2013, 10:23 AM #6

Hmm, I might have to research this further when I'm in front of a computer


-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!

DirtDiesel
K26-2

44
11-14-2013, 05:43 PM #7
very interested to see how it goes

LiL Micky
DirtDiesel
11-14-2013, 05:43 PM #7

very interested to see how it goes


LiL Micky

mike-81-240d
more like mike-84-300d now

427
11-15-2013, 12:14 PM #8
Why not just keep surfing craigslist? I found a turbonetics T3/T4 60 A/R for $250 locally. I think I'm going the HX30 route instead though. My factory garrett is kaput. Too much high boost. (17psi steady, spike to 20psi while shifting)

1981 Mercedes 300TD Lowered 4 speed manual Holset HX30 
mike-81-240d
11-15-2013, 12:14 PM #8

Why not just keep surfing craigslist? I found a turbonetics T3/T4 60 A/R for $250 locally. I think I'm going the HX30 route instead though. My factory garrett is kaput. Too much high boost. (17psi steady, spike to 20psi while shifting)


1981 Mercedes 300TD Lowered 4 speed manual Holset HX30 

sassparilla_kid
diesel > all other fuels

1,618
11-15-2013, 12:17 PM #9
I'll probably keep surfing craigslist until I settle on something

-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!
sassparilla_kid
11-15-2013, 12:17 PM #9

I'll probably keep surfing craigslist until I settle on something


-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!

sassparilla_kid
diesel > all other fuels

1,618
11-28-2013, 04:08 PM #10
Okay now I'm thinking of going HX30, who has one and how does it perform? How is spool up time compared to a stock Garrett?

My reason being is that a cheapo one can be had new for like $320 with free shipping on fleabay. And I'm tired of deliberating on this and need more air so I have an excuse to build sooopaaaahhhhhpuuuuuuuuummmmmppppppp
This post was last modified: 11-28-2013, 04:57 PM by sassparilla_kid.

-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!
sassparilla_kid
11-28-2013, 04:08 PM #10

Okay now I'm thinking of going HX30, who has one and how does it perform? How is spool up time compared to a stock Garrett?


My reason being is that a cheapo one can be had new for like $320 with free shipping on fleabay. And I'm tired of deliberating on this and need more air so I have an excuse to build sooopaaaahhhhhpuuuuuuuuummmmmppppppp


-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!

Simpler=Better
PORTED HEAD

2,127
11-28-2013, 06:32 PM #11
An HX30 is huge-when we put one on the tractor it turned 5psi at redline, the garrett hit 12psi.

But with a big pump you could probably get enough juice flowing to spin it up faster.

Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
Simpler=Better
11-28-2013, 06:32 PM #11

An HX30 is huge-when we put one on the tractor it turned 5psi at redline, the garrett hit 12psi.

But with a big pump you could probably get enough juice flowing to spin it up faster.


Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?

sassparilla_kid
diesel > all other fuels

1,618
11-29-2013, 03:16 AM #12
MFSuper90 has one on his car, from what I've read in his thread it seems to work pretty well, and I don't think he even has a superpump

-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!
sassparilla_kid
11-29-2013, 03:16 AM #12

MFSuper90 has one on his car, from what I've read in his thread it seems to work pretty well, and I don't think he even has a superpump


-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!

MFSuper90
Budget Builder

1,533
11-29-2013, 07:05 PM #13
It spools slightly slower than stock, but not even enough to tell a difference really. My hx30 is only slightly larger than stock, inducer wise only about 1mm, but the exducer is what helps the map so much. Exhaust is bigger, but I didn't measure it to know for sure.

I'm still running stock pump, just turned up with no Alda. The turbo has an MWE groove, makes it sound awesome Big Grin

'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         
MFSuper90
11-29-2013, 07:05 PM #13

It spools slightly slower than stock, but not even enough to tell a difference really. My hx30 is only slightly larger than stock, inducer wise only about 1mm, but the exducer is what helps the map so much. Exhaust is bigger, but I didn't measure it to know for sure.

I'm still running stock pump, just turned up with no Alda. The turbo has an MWE groove, makes it sound awesome Big Grin


'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         

sassparilla_kid
diesel > all other fuels

1,618
11-29-2013, 11:07 PM #14
Is that one of those turbos I see with the little holes in the front of it?

-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!
sassparilla_kid
11-29-2013, 11:07 PM #14

Is that one of those turbos I see with the little holes in the front of it?


-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!

MFSuper90
Budget Builder

1,533
11-30-2013, 12:36 AM #15
Not necessarily hole, but they have a ring around the comp wheel, then a space, then where the intake would clamp on. If you google MWE groove it'll pop up. Pretty cool how they work.

'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         
MFSuper90
11-30-2013, 12:36 AM #15

Not necessarily hole, but they have a ring around the comp wheel, then a space, then where the intake would clamp on. If you google MWE groove it'll pop up. Pretty cool how they work.


'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         

hooblah
Holset

401
11-30-2013, 06:47 AM #16
So whats the difference between mwe groove and the holes drilled in the compressor housing? Theyre both for anti surge, right?
hooblah
11-30-2013, 06:47 AM #16

So whats the difference between mwe groove and the holes drilled in the compressor housing? Theyre both for anti surge, right?

MFSuper90
Budget Builder

1,533
11-30-2013, 11:42 AM #17
I did a little research, the ported shrouds have an MWE groove, and the holes in the comp housing provide the air to the MWE groove, instead of being open like most others

The achieve "anti surge" by making the compressor map wider, thus moving the surge line. They don't completely do away with surge, but it can help. And they whistle like crazy and sound awesome Big Grin

If your looking for an hx30 make sure you pay attention to the exhaust housing size, 7cm is the biggest I would consider for a stock pump 617. I have a 6cm on mine and that's what I would recommend for decent spool.

An he221 would be the bees knees for a 617, with a 5or 6cm housing. The only thing is you have to adapt it for a t2 or t25 (can't remember which)
This post was last modified: 11-30-2013, 11:44 AM by MFSuper90.

'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         
MFSuper90
11-30-2013, 11:42 AM #17

I did a little research, the ported shrouds have an MWE groove, and the holes in the comp housing provide the air to the MWE groove, instead of being open like most others

The achieve "anti surge" by making the compressor map wider, thus moving the surge line. They don't completely do away with surge, but it can help. And they whistle like crazy and sound awesome Big Grin

If your looking for an hx30 make sure you pay attention to the exhaust housing size, 7cm is the biggest I would consider for a stock pump 617. I have a 6cm on mine and that's what I would recommend for decent spool.

An he221 would be the bees knees for a 617, with a 5or 6cm housing. The only thing is you have to adapt it for a t2 or t25 (can't remember which)


'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         

sassparilla_kid
diesel > all other fuels

1,618
11-30-2013, 01:37 PM #18
Adapters are no problem, I can get stuff cut with a water jet for essentially free. And if I'm nice to one of my professors I can probably use the machine shop at school. Or I could use the machine tools at work lol

-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!
sassparilla_kid
11-30-2013, 01:37 PM #18

Adapters are no problem, I can get stuff cut with a water jet for essentially free. And if I'm nice to one of my professors I can probably use the machine shop at school. Or I could use the machine tools at work lol


-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!

hooblah
Holset

401
11-30-2013, 06:14 PM #19
After doing a bit of digging, it seems like ported housings are the old way of doing it, i.e. a shroud within a shroud. Like this:
[Image: dc7cf6c4.jpg]

The new way of doing it is to use a bell mouth and drill holes through it down to the mwe groove.
Like this:
[Image: 70a-rcoverJPG.jpg]

Not sure why this is, is someone able to clear it up?
hooblah
11-30-2013, 06:14 PM #19

After doing a bit of digging, it seems like ported housings are the old way of doing it, i.e. a shroud within a shroud. Like this:
[Image: dc7cf6c4.jpg]

The new way of doing it is to use a bell mouth and drill holes through it down to the mwe groove.
Like this:
[Image: 70a-rcoverJPG.jpg]

Not sure why this is, is someone able to clear it up?

MFSuper90
Budget Builder

1,533
11-30-2013, 08:23 PM #20
I don't know if that's the "new" way or not, but I think it's just another way to do it. Because BW, Holset, even precision still make the ported shroud type

'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         
MFSuper90
11-30-2013, 08:23 PM #20

I don't know if that's the "new" way or not, but I think it's just another way to do it. Because BW, Holset, even precision still make the ported shroud type


'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         

sassparilla_kid
diesel > all other fuels

1,618
12-01-2013, 01:02 AM #21
I think I'll probably end up going HX30, I guess I'll have to keep my eyes open for one, probably 6mm with that fancy groove because I want to hear it spoooooool, because my t3 doesn't make much/any noise Undecided

-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!
sassparilla_kid
12-01-2013, 01:02 AM #21

I think I'll probably end up going HX30, I guess I'll have to keep my eyes open for one, probably 6mm with that fancy groove because I want to hear it spoooooool, because my t3 doesn't make much/any noise Undecided


-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!

MFSuper90
Budget Builder

1,533
12-01-2013, 01:52 AM #22
Or keep an eye out for an he221, they are very similar to a hx30 but outflow them by a couple lbs. plus you can get one with a little smaller housing. I'd probably rather have a 221 than a 30 on mine. But hey, It works Smile

'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         
MFSuper90
12-01-2013, 01:52 AM #22

Or keep an eye out for an he221, they are very similar to a hx30 but outflow them by a couple lbs. plus you can get one with a little smaller housing. I'd probably rather have a 221 than a 30 on mine. But hey, It works Smile


'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         

sassparilla_kid
diesel > all other fuels

1,618
03-12-2014, 02:44 AM #23
Okay so next question, what to do about oil supply/drain for hx30? I doubt the stock stuff bolts up? I'm tired of the Garrett, time to go bigger, and I get paid next week. Also, can't turn up the pump until I get more boost, and I have a leaky oil filter housing gasket and figured that would be the perfect time to adjust the pump a little since I don't want to pull it a bunch of times

-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!
sassparilla_kid
03-12-2014, 02:44 AM #23

Okay so next question, what to do about oil supply/drain for hx30? I doubt the stock stuff bolts up? I'm tired of the Garrett, time to go bigger, and I get paid next week. Also, can't turn up the pump until I get more boost, and I have a leaky oil filter housing gasket and figured that would be the perfect time to adjust the pump a little since I don't want to pull it a bunch of times


-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!

shadowmaker
K26-2

31
03-12-2014, 04:40 AM #24
(11-30-2013, 06:14 PM)hooblah The new way of doing it is to use a bell mouth and drill holes through it down to the mwe groove.

Not sure why this is, is someone able to clear it up?

To make it look pretty -> charge more money. Angel

You can google SMWE (=Super Map Width Enhancement).

Ported shroud housing takes efficiency out of compressor (as it bleeds air) and it should not be used because of looks or sound... Rolleyes
shadowmaker
03-12-2014, 04:40 AM #24

(11-30-2013, 06:14 PM)hooblah The new way of doing it is to use a bell mouth and drill holes through it down to the mwe groove.

Not sure why this is, is someone able to clear it up?

To make it look pretty -> charge more money. Angel

You can google SMWE (=Super Map Width Enhancement).

Ported shroud housing takes efficiency out of compressor (as it bleeds air) and it should not be used because of looks or sound... Rolleyes

Turbo
Holset

489
03-12-2014, 06:23 AM #25
shadow can you please extend your explanation of
-"Ported shroud housing takes efficiency out of compressor (as it bleeds air) and it should not be used because of looks or sound... Rolleyes "
[/quote]
Turbo
03-12-2014, 06:23 AM #25

shadow can you please extend your explanation of
-"Ported shroud housing takes efficiency out of compressor (as it bleeds air) and it should not be used because of looks or sound... Rolleyes "
[/quote]

willbhere4u
Six in a row make her go!

2,507
03-12-2014, 09:33 AM #26
I always thought the ported shroud was to lessen surge?

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
03-12-2014, 09:33 AM #26

I always thought the ported shroud was to lessen surge?


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

shadowmaker
K26-2

31
03-12-2014, 09:37 AM #27
(03-12-2014, 06:23 AM)Turbo shadow can you please extend your explanation of
-"Ported shroud housing takes efficiency out of compressor (as it bleeds air) and it should not be used because of looks or sound... Rolleyes "
[/quote]

If you don't have surge problem, why use anti-surge housing and loose compressor efficiency (which means higher IAT/EMP)?

If you have a surge problem, then it might be reasonable. Cool Although for serious builds I'd do it electronically controlled.

The difference between anti-surge and non-anti-surge housing can be related to ancient and modern turbo design. It can be that big.
shadowmaker
03-12-2014, 09:37 AM #27

(03-12-2014, 06:23 AM)Turbo shadow can you please extend your explanation of
-"Ported shroud housing takes efficiency out of compressor (as it bleeds air) and it should not be used because of looks or sound... Rolleyes "
[/quote]

If you don't have surge problem, why use anti-surge housing and loose compressor efficiency (which means higher IAT/EMP)?

If you have a surge problem, then it might be reasonable. Cool Although for serious builds I'd do it electronically controlled.

The difference between anti-surge and non-anti-surge housing can be related to ancient and modern turbo design. It can be that big.

Alcaid
TA 0301

58
03-12-2014, 02:29 PM #28
Shadowmaker is right (as always Wink)

Recirculating some of the air means compressing it more than once, this lowers the overall compressor efficiency. On some turbos like low trim, big compressors, not very noticeable (Holset HX35/40 and so on still have an amazing high compressor efficiency with these ports) while the best example for how bad it can be is the HE221W with very poor compressor efficiency but a very wide map for its compressor wheel size. The bigger the port or slots (the more air being recirculated) the lower the compressor efficiency will be.

If you have no surge issues without it, no need to add it if it isn't there already.
Alcaid
03-12-2014, 02:29 PM #28

Shadowmaker is right (as always Wink)

Recirculating some of the air means compressing it more than once, this lowers the overall compressor efficiency. On some turbos like low trim, big compressors, not very noticeable (Holset HX35/40 and so on still have an amazing high compressor efficiency with these ports) while the best example for how bad it can be is the HE221W with very poor compressor efficiency but a very wide map for its compressor wheel size. The bigger the port or slots (the more air being recirculated) the lower the compressor efficiency will be.

If you have no surge issues without it, no need to add it if it isn't there already.

Turbo
Holset

489
03-12-2014, 03:51 PM #29
I can agree in some extent but I would be careful in making it a statement.
It is so dependent what you want to accomplish. simply I can not understand why the manufacture of turbos no not elaborate more with the swirls extent in the inlet for lower the aerodynamic load on blade in the compressor when surge is an issue, of course it would be more expensive. and buy using advance vane diffuser more aggressive outlet blade angles would be interesting so more the behaviour that pressure ratio can increase with flow and not becoming a limitation what do you think about that shadow



(03-12-2014, 02:29 PM)Alcaid Shadowmaker is right (as always Wink)

Recirculating some of the air means compressing it more than once, this lowers the overall compressor efficiency. On some turbos like low trim, big compressors, not very noticeable (Holset HX35/40 and so on still have an amazing high compressor efficiency with these ports) while the best example for how bad it can be is the HE221W with very poor compressor efficiency but a very wide map for its compressor wheel size. The bigger the port or slots (the more air being recirculated) the lower the compressor efficiency will be.

If you have no surge issues without it, no need to add it if it isn't there already.
This post was last modified: 03-12-2014, 05:19 PM by Turbo.
Turbo
03-12-2014, 03:51 PM #29

I can agree in some extent but I would be careful in making it a statement.
It is so dependent what you want to accomplish. simply I can not understand why the manufacture of turbos no not elaborate more with the swirls extent in the inlet for lower the aerodynamic load on blade in the compressor when surge is an issue, of course it would be more expensive. and buy using advance vane diffuser more aggressive outlet blade angles would be interesting so more the behaviour that pressure ratio can increase with flow and not becoming a limitation what do you think about that shadow



(03-12-2014, 02:29 PM)Alcaid Shadowmaker is right (as always Wink)

Recirculating some of the air means compressing it more than once, this lowers the overall compressor efficiency. On some turbos like low trim, big compressors, not very noticeable (Holset HX35/40 and so on still have an amazing high compressor efficiency with these ports) while the best example for how bad it can be is the HE221W with very poor compressor efficiency but a very wide map for its compressor wheel size. The bigger the port or slots (the more air being recirculated) the lower the compressor efficiency will be.

If you have no surge issues without it, no need to add it if it isn't there already.

DirtDiesel
K26-2

44
03-12-2014, 04:26 PM #30
does the hx30 come with a divided housing??? just curious is all

LiL Micky
DirtDiesel
03-12-2014, 04:26 PM #30

does the hx30 come with a divided housing??? just curious is all


LiL Micky

sassparilla_kid
diesel > all other fuels

1,618
03-12-2014, 07:57 PM #31
I've seen them on eBay with them yeah

-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!
sassparilla_kid
03-12-2014, 07:57 PM #31

I've seen them on eBay with them yeah


-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!

Alcaid
TA 0301

58
03-13-2014, 01:51 AM #32
(03-12-2014, 04:26 PM)DirtDiesel does the hx30 come with a divided housing??? just curious is all

Yep, 12cm^2
Alcaid
03-13-2014, 01:51 AM #32

(03-12-2014, 04:26 PM)DirtDiesel does the hx30 come with a divided housing??? just curious is all

Yep, 12cm^2

shadowmaker
K26-2

31
03-14-2014, 02:38 AM #33
(03-12-2014, 03:51 PM)Turbo ...what do you think about that shadow

Of course there are experimental and race oriented turbos out there that aren't currently available for the masses. I have held turbo and ex-mani out of a WRC-Peugeot in my hand and with the prices they were quoted I'm sure they have very little in common with the turbos that can be bought from turbo shops. I bet new F1 turbos are utilizing things that we can only read from scientific studies plus then there is stuff that isn't even public yet.

Maybe 10-20 years time we are able to buy these currently state-of-the-art turbos, but meanwhile we need to either choose the best combination available or maybe even try to machine some cool things to those with public knowledge from turbo research. Our OM606 have used some of these findings already...
shadowmaker
03-14-2014, 02:38 AM #33

(03-12-2014, 03:51 PM)Turbo ...what do you think about that shadow

Of course there are experimental and race oriented turbos out there that aren't currently available for the masses. I have held turbo and ex-mani out of a WRC-Peugeot in my hand and with the prices they were quoted I'm sure they have very little in common with the turbos that can be bought from turbo shops. I bet new F1 turbos are utilizing things that we can only read from scientific studies plus then there is stuff that isn't even public yet.

Maybe 10-20 years time we are able to buy these currently state-of-the-art turbos, but meanwhile we need to either choose the best combination available or maybe even try to machine some cool things to those with public knowledge from turbo research. Our OM606 have used some of these findings already...

CRD4x4
CompoundSuperTurboDiesel4x4!

399
03-14-2014, 10:32 AM #34
Can you share some findings with us?
Competition drives innovation. Let us praise your innovations! Big Grin

"Of course there are experimental and race oriented turbos out there that aren't currently available for the masses.
Our OM606 have used some of these findings already..."

'05 Jeep Liberty CRD - 160k
'06.5 VW Jetta TDI - 230k
'82 MB 300TD - 116k (motor going to raysorenson)
'81 MB 300TD - 195k (parting out)
'71 Jeep DJ5 - diesel conversion project
CRD4x4
03-14-2014, 10:32 AM #34

Can you share some findings with us?
Competition drives innovation. Let us praise your innovations! Big Grin

"Of course there are experimental and race oriented turbos out there that aren't currently available for the masses.
Our OM606 have used some of these findings already..."


'05 Jeep Liberty CRD - 160k
'06.5 VW Jetta TDI - 230k
'82 MB 300TD - 116k (motor going to raysorenson)
'81 MB 300TD - 195k (parting out)
'71 Jeep DJ5 - diesel conversion project

Duncansport
Holset

526
03-14-2014, 11:34 AM #35
(03-14-2014, 10:32 AM)CRD4x4 Can you share some findings with us?
Competition drives innovation. Let us praise your innovations! Big Grin

"Of course there are experimental and race oriented turbos out there that aren't currently available for the masses.
Our OM606 have used some of these findings already..."

I really think the BorgWarner EFR 7064 would be a great match. It's internal waste gate and aerodynamics make it very attractive in my opinion. But is does cost 2K :-(
Duncansport
03-14-2014, 11:34 AM #35

(03-14-2014, 10:32 AM)CRD4x4 Can you share some findings with us?
Competition drives innovation. Let us praise your innovations! Big Grin

"Of course there are experimental and race oriented turbos out there that aren't currently available for the masses.
Our OM606 have used some of these findings already..."

I really think the BorgWarner EFR 7064 would be a great match. It's internal waste gate and aerodynamics make it very attractive in my opinion. But is does cost 2K :-(

winmutt
bitbanger

3,468
03-19-2014, 08:38 AM #36
(03-12-2014, 04:26 PM)DirtDiesel does the hx30 come with a divided housing??? just curious is all

I've had one with and without.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
03-19-2014, 08:38 AM #36

(03-12-2014, 04:26 PM)DirtDiesel does the hx30 come with a divided housing??? just curious is all

I've had one with and without.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

 
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