STD Tuning Engine vacuum diagram for '85 617 with manual tranny

vacuum diagram for '85 617 with manual tranny

vacuum diagram for '85 617 with manual tranny

 
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Syncro_G
0-60 in 29 sec

280
03-16-2013, 03:50 PM #1
I'm working on the next phase of my engine project - replacing the 722.4 with a getrag 5-speed. This used to be a Calif engine (OM617.952 from a 300TD) that has been federalized, de egr'd, etc. and still has the original MW pump with all the vacuum bells and whistles.

I have questions regarding the proper way to set up vacuum --

1. to switchover valve (#126) and boost pressure
(I assume I should keep this in tact)

2. on same input to IP as above, is another line to the vac amp (#123)
(cap this? I'd love to get rid of the blue thing)

3. vacuum control valve (#65 on IP)
(not clear what I should do for this one.
it does make a somewhat direct path to the vacuum pump via several restrictors)

4. filtered inlet from cabin (a)
(keep)

(numbers refer to the standard EGR diagram http://www.superturbodiesel.com/std/atta...p?aid=2045)

-------------
'84 G-Wagen turbodiesel
'75 240D 4-Speed

Syncro_G
03-16-2013, 03:50 PM #1

I'm working on the next phase of my engine project - replacing the 722.4 with a getrag 5-speed. This used to be a Calif engine (OM617.952 from a 300TD) that has been federalized, de egr'd, etc. and still has the original MW pump with all the vacuum bells and whistles.

I have questions regarding the proper way to set up vacuum --

1. to switchover valve (#126) and boost pressure
(I assume I should keep this in tact)

2. on same input to IP as above, is another line to the vac amp (#123)
(cap this? I'd love to get rid of the blue thing)

3. vacuum control valve (#65 on IP)
(not clear what I should do for this one.
it does make a somewhat direct path to the vacuum pump via several restrictors)

4. filtered inlet from cabin (a)
(keep)

(numbers refer to the standard EGR diagram http://www.superturbodiesel.com/std/atta...p?aid=2045)


-------------
'84 G-Wagen turbodiesel
'75 240D 4-Speed

DeliveryValve
Superturbo

1,338
03-17-2013, 12:35 AM #2
1) keep.

2) delete line and #123- this is for the auto trans shifting. Then use the open end as a port for your boost gauge or plug it up with a new sealed banjo.

3) delete - this again is for auto trans shifting.

4) delete- don't need this with the removal of #65

Gota love Mercedes Diesels!



.
DeliveryValve
03-17-2013, 12:35 AM #2

1) keep.

2) delete line and #123- this is for the auto trans shifting. Then use the open end as a port for your boost gauge or plug it up with a new sealed banjo.

3) delete - this again is for auto trans shifting.

4) delete- don't need this with the removal of #65


Gota love Mercedes Diesels!



.

Syncro_G
0-60 in 29 sec

280
03-17-2013, 10:10 AM #3
Thanks DV, this will clean up nicely!

(03-17-2013, 12:35 AM)DeliveryValve ...Then use the open end as a port for your boost gauge...

This makes sense if you remove the switchover valve (#126) else I think you'd end up with an intermittent gauge signal.

-------------
'84 G-Wagen turbodiesel
'75 240D 4-Speed

Syncro_G
03-17-2013, 10:10 AM #3

Thanks DV, this will clean up nicely!

(03-17-2013, 12:35 AM)DeliveryValve ...Then use the open end as a port for your boost gauge...

This makes sense if you remove the switchover valve (#126) else I think you'd end up with an intermittent gauge signal.


-------------
'84 G-Wagen turbodiesel
'75 240D 4-Speed

 
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