STD Tuning Engine adding w210 turbo to 95 w124 om606na

adding w210 turbo to 95 w124 om606na

adding w210 turbo to 95 w124 om606na

 
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ccrelan
Naturally-aspirated

20
12-13-2012, 08:41 PM #1
Hi Everyone- I recently bought a 95 e300d to use as my daily driver. I drive a lot for work so this seems like a great car for my needs. The car was well kept and the drive train is in good order.

I have done some reading on a few forums and wanted to confirm this would be a viable option. Can I simply bolt on a turbo manifold, turbo, and intake from a 98-99 om606 turbo onto my engine? I was searching online and it seems the factory setup would not be that pricey to source. Would I need anything else besides the parts I listed?

Thanks in advance- Cory
ccrelan
12-13-2012, 08:41 PM #1

Hi Everyone- I recently bought a 95 e300d to use as my daily driver. I drive a lot for work so this seems like a great car for my needs. The car was well kept and the drive train is in good order.

I have done some reading on a few forums and wanted to confirm this would be a viable option. Can I simply bolt on a turbo manifold, turbo, and intake from a 98-99 om606 turbo onto my engine? I was searching online and it seems the factory setup would not be that pricey to source. Would I need anything else besides the parts I listed?

Thanks in advance- Cory

aaa
GT2256V

913
12-13-2012, 09:09 PM #2
The turbo oil supply and drain won't be bolt on. The intercooler won't be bolt on either. So if you wanted to do this you'd need to fab up oil lines and charge air piping, and possibly fab up a place to mount the intercooler if you use it.
aaa
12-13-2012, 09:09 PM #2

The turbo oil supply and drain won't be bolt on. The intercooler won't be bolt on either. So if you wanted to do this you'd need to fab up oil lines and charge air piping, and possibly fab up a place to mount the intercooler if you use it.

erling66
SuperDieselVan

294
12-14-2012, 04:24 AM #3
If you want to keep it simple: bolt on the turbo and exhaust manifold, you can get oil pressure from the filter housing so you need to make a new oil line. You can use the oil drain from the original turbo, you just need to connect it to the block or oil pan. Skip the intercooler and make a hose from the turbo to your stock intake. Tune up your stock diesel pump.
You are not going to get a lot of hp but your engine will start to pull strong from ca 2000rpm instead of ca3500rpm(stock na606) so the car will be much nicer to driveSmile

HuhCoolTongue
erling66
12-14-2012, 04:24 AM #3

If you want to keep it simple: bolt on the turbo and exhaust manifold, you can get oil pressure from the filter housing so you need to make a new oil line. You can use the oil drain from the original turbo, you just need to connect it to the block or oil pan. Skip the intercooler and make a hose from the turbo to your stock intake. Tune up your stock diesel pump.
You are not going to get a lot of hp but your engine will start to pull strong from ca 2000rpm instead of ca3500rpm(stock na606) so the car will be much nicer to driveSmile


HuhCoolTongue

Flashcool
Naturally-aspirated

4
12-29-2012, 01:24 PM #4
Hello guys,

I also have a W124 OM606NA as a daily driver and I need more power Big Grin
OM606 is a great machine and also fine to drive, but as erling66 mentioned it pulls away from 3500rpm.

Is it possible to make a STD out of a NA version OM606.910 or is it better to use a OM606.962?

Are there great differences between turbo and NA 606? They both have piston cooling nozzles, as I have seen.
This post was last modified: 12-29-2012, 01:28 PM by Flashcool.
Flashcool
12-29-2012, 01:24 PM #4

Hello guys,

I also have a W124 OM606NA as a daily driver and I need more power Big Grin
OM606 is a great machine and also fine to drive, but as erling66 mentioned it pulls away from 3500rpm.

Is it possible to make a STD out of a NA version OM606.910 or is it better to use a OM606.962?

Are there great differences between turbo and NA 606? They both have piston cooling nozzles, as I have seen.

aaa
GT2256V

913
12-29-2012, 02:40 PM #5
The rods are stronger on the turbo 606.
aaa
12-29-2012, 02:40 PM #5

The rods are stronger on the turbo 606.

erling66
SuperDieselVan

294
12-30-2012, 07:20 AM #6
The 606Na is fine up to 300hp(according to the Finns) So if you are not planning to build a race car, use the stock W124 606.
To fit a 606 turbo is a much bigger investment i money and work.

HuhCoolTongue
erling66
12-30-2012, 07:20 AM #6

The 606Na is fine up to 300hp(according to the Finns) So if you are not planning to build a race car, use the stock W124 606.
To fit a 606 turbo is a much bigger investment i money and work.


HuhCoolTongue

Alastair E
Moderator?--Nah...

266
12-30-2012, 01:00 PM #7
(12-13-2012, 08:41 PM)ccrelan Hi Everyone- I recently bought a 95 e300d to use as my daily driver. I drive a lot for work so this seems like a great car for my needs. The car was well kept and the drive train is in good order.

I have done some reading on a few forums and wanted to confirm this would be a viable option. Can I simply bolt on a turbo manifold, turbo, and intake from a 98-99 om606 turbo onto my engine? I was searching online and it seems the factory setup would not be that pricey to source. Would I need anything else besides the parts I listed?

Thanks in advance- Cory


Simply bolting a turbo set-up to a N/A motor will do absolutely nothing to increase power
--may even make less power due to pumping-losses.....

You'll need to increase the fuelling by either replacing or seriously modifying the Injection Pump--This is the 'expensive' bit, as its not really possible to do much except somewhat increase the existing fuelling by adjustments without internal work and set-up on a proper Test-Bench by someone who Knows what they are doing--These specialists are rare creatures! Your average diesel injection repair place wouldn't have a clue, so don't even waste your time trying them!....

Work involves replacing the fuel injection 'elements' to a larger type inside the pump and re-calibrating the Governor to fuel correctly on the Test-Bench.

Recommend fitting a Modified Proper Turbo injection pump built up by 'Dieselmeken' (Goran) on this Forum, but limit power as has been said to 350 MAX BHP 300 safer as the Pistons and Rods are Different in the N/A OM.60x engines to the Proper Turbo engines.

[Image: 300TDnoplate.jpg]
Alastair E
12-30-2012, 01:00 PM #7

(12-13-2012, 08:41 PM)ccrelan Hi Everyone- I recently bought a 95 e300d to use as my daily driver. I drive a lot for work so this seems like a great car for my needs. The car was well kept and the drive train is in good order.

I have done some reading on a few forums and wanted to confirm this would be a viable option. Can I simply bolt on a turbo manifold, turbo, and intake from a 98-99 om606 turbo onto my engine? I was searching online and it seems the factory setup would not be that pricey to source. Would I need anything else besides the parts I listed?

Thanks in advance- Cory


Simply bolting a turbo set-up to a N/A motor will do absolutely nothing to increase power
--may even make less power due to pumping-losses.....

You'll need to increase the fuelling by either replacing or seriously modifying the Injection Pump--This is the 'expensive' bit, as its not really possible to do much except somewhat increase the existing fuelling by adjustments without internal work and set-up on a proper Test-Bench by someone who Knows what they are doing--These specialists are rare creatures! Your average diesel injection repair place wouldn't have a clue, so don't even waste your time trying them!....

Work involves replacing the fuel injection 'elements' to a larger type inside the pump and re-calibrating the Governor to fuel correctly on the Test-Bench.

Recommend fitting a Modified Proper Turbo injection pump built up by 'Dieselmeken' (Goran) on this Forum, but limit power as has been said to 350 MAX BHP 300 safer as the Pistons and Rods are Different in the N/A OM.60x engines to the Proper Turbo engines.


[Image: 300TDnoplate.jpg]

Flashcool
Naturally-aspirated

4
12-30-2012, 08:08 PM #8
Thank you all for your great replies!

Just some other questions:

* Is it possible to use a modified OM606 NA pump or do I need to use a turbo pump and modifie it?

* Which turbo I could use on my OM606 NA for my daily driver? Holset HX40?

* Which exhaust manifold would I need to use? An original one from Turbo OM606 or do I need something special?

* Intercooler is clear, but do I also need to modifie somithing else?

* Is it possible to get about 250HP without producing smoke like an old diesel train? Is there something like a "smoke limiter"?

Thanks in advice

Flashcool
This post was last modified: 12-30-2012, 08:11 PM by Flashcool.
Flashcool
12-30-2012, 08:08 PM #8

Thank you all for your great replies!

Just some other questions:

* Is it possible to use a modified OM606 NA pump or do I need to use a turbo pump and modifie it?

* Which turbo I could use on my OM606 NA for my daily driver? Holset HX40?

* Which exhaust manifold would I need to use? An original one from Turbo OM606 or do I need something special?

* Intercooler is clear, but do I also need to modifie somithing else?

* Is it possible to get about 250HP without producing smoke like an old diesel train? Is there something like a "smoke limiter"?

Thanks in advice

Flashcool

hannes_s
K26-2

25
12-31-2012, 08:02 AM #9
(12-30-2012, 01:00 PM)Alastair E Simply bolting a turbo set-up to a N/A motor will do absolutely nothing to increase power
--may even make less power due to pumping-losses.....

Can anyone who has actually tried adding 606turbo mainfolds and turbo to N/A 606 and turned N/A IP full load confirm that this is pointless and does not have positive effect?

I also have W124 with N/A 606 and am considering this option of getting extra power.
hannes_s
12-31-2012, 08:02 AM #9

(12-30-2012, 01:00 PM)Alastair E Simply bolting a turbo set-up to a N/A motor will do absolutely nothing to increase power
--may even make less power due to pumping-losses.....

Can anyone who has actually tried adding 606turbo mainfolds and turbo to N/A 606 and turned N/A IP full load confirm that this is pointless and does not have positive effect?

I also have W124 with N/A 606 and am considering this option of getting extra power.

ccrelan
Naturally-aspirated

20
01-01-2013, 10:52 AM #10
I thought the NA OM606 had the biggest and most desirable pump elements?
ccrelan
01-01-2013, 10:52 AM #10

I thought the NA OM606 had the biggest and most desirable pump elements?

Flashcool
Naturally-aspirated

4
01-01-2013, 11:56 AM #11
My OM606N/A has an IP with this Bosch number:

PES6M55C320RS203

Pump element number is:
1 418 305 549

So this should be a 5,5mm pump element.

OM606 turbo has IP number:

PES6M60C320RS206 --> EDC

Pump element number is:
1 418 305 554

This would be a 6mm pump element.
This post was last modified: 01-01-2013, 03:36 PM by Flashcool.
Flashcool
01-01-2013, 11:56 AM #11

My OM606N/A has an IP with this Bosch number:

PES6M55C320RS203

Pump element number is:
1 418 305 549

So this should be a 5,5mm pump element.

OM606 turbo has IP number:

PES6M60C320RS206 --> EDC

Pump element number is:
1 418 305 554

This would be a 6mm pump element.

Bangaway
606 Turbo > Porsche Turbo

129
02-13-2013, 09:16 PM #12
If I install a HX40 and upgrade the pump to 7.5 on a 606na will the engine blow?
Bangaway
02-13-2013, 09:16 PM #12

If I install a HX40 and upgrade the pump to 7.5 on a 606na will the engine blow?

EDH_Performance
Holset

537
02-14-2013, 10:55 AM #13
All videos are om606.910 with tuned stock 5.5mm na pump and 1 bar of boost! Works really good and you can expect around 160 hp
http://www.youtube.com/watch?v=fQF5kkWtmdA
http://www.youtube.com/watch?v=j6WB4-qJhto
http://www.youtube.com/watch?v=uuvfZe39Ua8
http://www.youtube.com/watch?v=mJ0leEt50IM
http://www.youtube.com/watch?v=JwpalNz1Bwo
erling66
SuperDieselVan

294
02-15-2013, 02:15 PM #14
(02-13-2013, 09:16 PM)Bangaway If I install a HX40 and upgrade the pump to 7.5 on a 606na will the engine blow?

To answer that question is very easy:
If you drive like this: http://www.youtube.com/watch?v=4pwWZ8WKUE0
It will last foreverSmile
But if this is your average driving style:http://www.youtube.com/watch?v=5GITi-n9ZTU
I think you know the answer yourselfTongue

HuhCoolTongue
erling66
02-15-2013, 02:15 PM #14

(02-13-2013, 09:16 PM)Bangaway If I install a HX40 and upgrade the pump to 7.5 on a 606na will the engine blow?

To answer that question is very easy:
If you drive like this: http://www.youtube.com/watch?v=4pwWZ8WKUE0
It will last foreverSmile
But if this is your average driving style:http://www.youtube.com/watch?v=5GITi-n9ZTU
I think you know the answer yourselfTongue


HuhCoolTongue

mantahead
Holset

600
02-15-2013, 06:02 PM #15
Big GrinBig GrinBig GrinTongue
mantahead
02-15-2013, 06:02 PM #15

Big GrinBig GrinBig GrinTongue

RedDiesel
Banned

9
02-16-2013, 09:43 AM #16
The stock turbo can't run on a 606 without a computer. Its an extremely small turbo and will overspeed if a plain wastegate is used.
RedDiesel
02-16-2013, 09:43 AM #16

The stock turbo can't run on a 606 without a computer. Its an extremely small turbo and will overspeed if a plain wastegate is used.

EDH_Performance
Holset

537
02-16-2013, 05:51 PM #17
(02-16-2013, 09:43 AM)RedDiesel The stock turbo can't run on a 606 without a computer. Its an extremely small turbo and will overspeed if a plain wastegate is used.

You can`t overspeed that turbo with 5.5 elements! Overspeed comes with big engines and hig pressure...Mount a 1bar wg on it and you will have a perfect turboWink
This post was last modified: 02-16-2013, 05:52 PM by EDH_Performance.
EDH_Performance
02-16-2013, 05:51 PM #17

(02-16-2013, 09:43 AM)RedDiesel The stock turbo can't run on a 606 without a computer. Its an extremely small turbo and will overspeed if a plain wastegate is used.

You can`t overspeed that turbo with 5.5 elements! Overspeed comes with big engines and hig pressure...Mount a 1bar wg on it and you will have a perfect turboWink

WDiesel
K26-2

27
03-30-2013, 11:45 PM #18
(02-16-2013, 05:51 PM)EDH_Performance
(02-16-2013, 09:43 AM)RedDiesel The stock turbo can't run on a 606 without a computer. Its an extremely small turbo and will overspeed if a plain wastegate is used.

You can`t overspeed that turbo with 5.5 elements! Overspeed comes with big engines and hig pressure...Mount a 1bar wg on it and you will have a perfect turboWink

So a turbo and manifold from a W201 will work on an om606, with addition of oil lines from filter housing to a drain location on the block? Am i understanding this correctly?
WDiesel
03-30-2013, 11:45 PM #18

(02-16-2013, 05:51 PM)EDH_Performance
(02-16-2013, 09:43 AM)RedDiesel The stock turbo can't run on a 606 without a computer. Its an extremely small turbo and will overspeed if a plain wastegate is used.

You can`t overspeed that turbo with 5.5 elements! Overspeed comes with big engines and hig pressure...Mount a 1bar wg on it and you will have a perfect turboWink

So a turbo and manifold from a W201 will work on an om606, with addition of oil lines from filter housing to a drain location on the block? Am i understanding this correctly?

Eric78
GT2559V

196
03-31-2013, 12:00 AM #19
(03-30-2013, 11:45 PM)WDiesel
(02-16-2013, 05:51 PM)EDH_Performance
(02-16-2013, 09:43 AM)RedDiesel The stock turbo can't run on a 606 without a computer. Its an extremely small turbo and will overspeed if a plain wastegate is used.

You can`t overspeed that turbo with 5.5 elements! Overspeed comes with big engines and hig pressure...Mount a 1bar wg on it and you will have a perfect turboWink

So a turbo and manifold from a W201 will work on an om606,
Turbo maybe, manifold, no chance, the w201 was fitted only with OM601 (4 cyl) & OM602( 5 cyl) diesels, no diesel six in the 201, the W124 had the six cyl.
Eric78
03-31-2013, 12:00 AM #19

(03-30-2013, 11:45 PM)WDiesel
(02-16-2013, 05:51 PM)EDH_Performance
(02-16-2013, 09:43 AM)RedDiesel The stock turbo can't run on a 606 without a computer. Its an extremely small turbo and will overspeed if a plain wastegate is used.

You can`t overspeed that turbo with 5.5 elements! Overspeed comes with big engines and hig pressure...Mount a 1bar wg on it and you will have a perfect turboWink

So a turbo and manifold from a W201 will work on an om606,
Turbo maybe, manifold, no chance, the w201 was fitted only with OM601 (4 cyl) & OM602( 5 cyl) diesels, no diesel six in the 201, the W124 had the six cyl.

WDiesel
K26-2

27
03-31-2013, 02:52 AM #20
(03-31-2013, 12:00 AM)Eric78
(03-30-2013, 11:45 PM)WDiesel
(02-16-2013, 05:51 PM)EDH_Performance You can`t overspeed that turbo with 5.5 elements! Overspeed comes with big engines and hig pressure...Mount a 1bar wg on it and you will have a perfect turboWink


Excuse me, I meant w210 not w201. Will a turbo and manifold from a turbo om606 fit on an om606n/a
So a turbo and manifold from a W201 will work on an om606,
Turbo maybe, manifold, no chance, the w201 was fitted only with OM601 (4 cyl) & OM602( 5 cyl) diesels, no diesel six in the 201, the W124 had the six cyl.
WDiesel
03-31-2013, 02:52 AM #20

(03-31-2013, 12:00 AM)Eric78
(03-30-2013, 11:45 PM)WDiesel
(02-16-2013, 05:51 PM)EDH_Performance You can`t overspeed that turbo with 5.5 elements! Overspeed comes with big engines and hig pressure...Mount a 1bar wg on it and you will have a perfect turboWink


Excuse me, I meant w210 not w201. Will a turbo and manifold from a turbo om606 fit on an om606n/a
So a turbo and manifold from a W201 will work on an om606,
Turbo maybe, manifold, no chance, the w201 was fitted only with OM601 (4 cyl) & OM602( 5 cyl) diesels, no diesel six in the 201, the W124 had the six cyl.

95e300dez
95E300td

89
03-31-2013, 05:35 PM #21
Yes do this and turn your pump up like I did you won't be sad. Check out my build http://www.superturbodiesel.com/std/thread-1240.html
I have had so much more fun since I put the turbo on my car it does make a huge difference I live in mountains and it pulls up the hills instead of down shifting and reving up in the rpm.
95e300dez
03-31-2013, 05:35 PM #21

Yes do this and turn your pump up like I did you won't be sad. Check out my build http://www.superturbodiesel.com/std/thread-1240.html
I have had so much more fun since I put the turbo on my car it does make a huge difference I live in mountains and it pulls up the hills instead of down shifting and reving up in the rpm.

WDiesel
K26-2

27
03-31-2013, 07:40 PM #22
sounds like a plan. I am looking to do this for higher alt driving as well as hills.

wdiesel out
WDiesel
03-31-2013, 07:40 PM #22

sounds like a plan. I am looking to do this for higher alt driving as well as hills.

wdiesel out

 
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