STD Tuning Engine A CHALLANGE FOR DIESELMEKEN !!!

A CHALLANGE FOR DIESELMEKEN !!!

A CHALLANGE FOR DIESELMEKEN !!!

 
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mantahead
Holset

600
10-19-2011, 03:42 PM #1
A CHALLANGE FOR DIESELMEKEN:


[Image: utf-8BSU1HMDA1NDUtMjAxMTEwMTUtMTYzNS5qcGc.jpg]

Above are two dyno graphs overlapped, they show hp over high speed lamda, the green one was my self build electronic governor pump fitted with Toms 7.5mm floyd elements(368hp)
The red graph is my self build mechanical pump fitted with the same 7.5mm elements.(307hp)
I can't seem to make anymore power with mechanical pump. I have had this pump on and off at least 12 times. This has proved to me that DIY governor setting will not work without a test bench.

NOW THE CHALLANGE.
Can Dieselmeken adjust my mechanical pump and get me more power than the (368hp) electronic pump.
If you agree to this challange, the car will be put back on the same Dyno Dynamics rolling road to compare results.
I would like as close to 450hp with full fuel to 6500rpm.

wayne
mantahead
10-19-2011, 03:42 PM #1

A CHALLANGE FOR DIESELMEKEN:


[Image: utf-8BSU1HMDA1NDUtMjAxMTEwMTUtMTYzNS5qcGc.jpg]

Above are two dyno graphs overlapped, they show hp over high speed lamda, the green one was my self build electronic governor pump fitted with Toms 7.5mm floyd elements(368hp)
The red graph is my self build mechanical pump fitted with the same 7.5mm elements.(307hp)
I can't seem to make anymore power with mechanical pump. I have had this pump on and off at least 12 times. This has proved to me that DIY governor setting will not work without a test bench.

NOW THE CHALLANGE.
Can Dieselmeken adjust my mechanical pump and get me more power than the (368hp) electronic pump.
If you agree to this challange, the car will be put back on the same Dyno Dynamics rolling road to compare results.
I would like as close to 450hp with full fuel to 6500rpm.

wayne

dieselmeken
Holset

407
10-20-2011, 04:50 AM #2
The challange is accepted. I Will do My very best. We Will se how much i can take out from The tomnik 7,5mm plungers.
dieselmeken
10-20-2011, 04:50 AM #2

The challange is accepted. I Will do My very best. We Will se how much i can take out from The tomnik 7,5mm plungers.

Captain America
Boostin' & Roostin'

2,221
10-20-2011, 04:11 PM #3
Hahaha Mr. Meken makes me laugh!

[Image: challenge_accepted_Amazing_Feats_Fails_W...00x244.png]
This post was last modified: 10-20-2011, 04:11 PM by Captain America.


1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

Captain America
10-20-2011, 04:11 PM #3

Hahaha Mr. Meken makes me laugh!

[Image: challenge_accepted_Amazing_Feats_Fails_W...00x244.png]



1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

jeemu
"some people do, some people talk."

457
10-20-2011, 05:01 PM #4
Nice to see what results you got

OM605 600hp diesel drag car build with BMW E30 chassis
jeemu
10-20-2011, 05:01 PM #4

Nice to see what results you got


OM605 600hp diesel drag car build with BMW E30 chassis

mantahead
Holset

600
10-20-2011, 05:39 PM #5
hi,
ok, you seem confident. I will pm you for details about sending pump over.

wayne
(10-20-2011, 05:01 PM)jeemu Nice to see what results you got
hi,
yea its going to be interesting to see what happens here.
here is picture of my car, its not very pretty, will get some power first then worry about looks.

[Image: utf-8BSU1HMDA0MTMtMjAxMTA3MjctMjA1NS5qcGc.jpg]
This post was last modified: 10-20-2011, 06:24 PM by mantahead.
mantahead
10-20-2011, 05:39 PM #5

hi,
ok, you seem confident. I will pm you for details about sending pump over.

wayne


(10-20-2011, 05:01 PM)jeemu Nice to see what results you got
hi,
yea its going to be interesting to see what happens here.
here is picture of my car, its not very pretty, will get some power first then worry about looks.

[Image: utf-8BSU1HMDA0MTMtMjAxMTA3MjctMjA1NS5qcGc.jpg]

MTUPower
looking for more power on a daily driver

287
10-22-2011, 07:02 PM #6
Can't really drive at night like that now can you? Wink

2005 CDI heavily modified 1984 300TD - Myna pump/TMIC/enlarged PC's/HX30Super/W126 II front brakes/Vogtland springs/EGT +Boost gauges/H4 Hella's
MTUPower
10-22-2011, 07:02 PM #6

Can't really drive at night like that now can you? Wink


2005 CDI heavily modified 1984 300TD - Myna pump/TMIC/enlarged PC's/HX30Super/W126 II front brakes/Vogtland springs/EGT +Boost gauges/H4 Hella's

yankneck696
Build it so strong & blow it up good !!!

395
10-23-2011, 07:26 AM #7
Where's the pic of the car with 6 flashlights scabbed on???

Ed
yankneck696
10-23-2011, 07:26 AM #7

Where's the pic of the car with 6 flashlights scabbed on???

Ed

mantahead
Holset

600
10-23-2011, 04:00 PM #8
(10-22-2011, 07:02 PM)MTUPower Can't really drive at night like that now can you? Wink
hi,
its a track car only, not used on the road. I left the drivers side lamp out to let air in and the passengers side lamp is still lying in the tyre wall at the drift track, lol.

mantahead
10-23-2011, 04:00 PM #8

(10-22-2011, 07:02 PM)MTUPower Can't really drive at night like that now can you? Wink
hi,
its a track car only, not used on the road. I left the drivers side lamp out to let air in and the passengers side lamp is still lying in the tyre wall at the drift track, lol.

dieselmeken
Holset

407
10-30-2011, 12:05 PM #9
Today, Sunday I had a nice "mynä" 170cc pump up in the bench, also I dismantled it a bit, just to se what magic it was in it.
7 mm element, retarded notch for late injection at low fuel was some of the options, A nice mynä element that I never have seen before. Probably custom made for mynä.
1000 rpm @19,5mm rack app 170cc. with standard delivery valves.This pump was set to give 120cc with the outside adjuster that they have.
I did a small test and put in my deliveryvalves that are special, and ops! 200cc.
However, There is no one that can build a 606 engine that can burn up 200 cc clean, I think 150-160 is good for 600hp if someone can control it.

mantaheads pump is one its way, I keep you informed in this topic
dieselmeken
10-30-2011, 12:05 PM #9

Today, Sunday I had a nice "mynä" 170cc pump up in the bench, also I dismantled it a bit, just to se what magic it was in it.
7 mm element, retarded notch for late injection at low fuel was some of the options, A nice mynä element that I never have seen before. Probably custom made for mynä.
1000 rpm @19,5mm rack app 170cc. with standard delivery valves.This pump was set to give 120cc with the outside adjuster that they have.
I did a small test and put in my deliveryvalves that are special, and ops! 200cc.
However, There is no one that can build a 606 engine that can burn up 200 cc clean, I think 150-160 is good for 600hp if someone can control it.

mantaheads pump is one its way, I keep you informed in this topic

jeemu
"some people do, some people talk."

457
10-30-2011, 01:17 PM #10
(10-30-2011, 12:05 PM)dieselmeken Today, Sunday I had a nice "mynä" 170cc pump up in the bench, also I dismantled it a bit, just to se what magic it was in it.
7 mm element, retarded notch for late injection at low fuel was some of the options, A nice mynä element that I never have seen before. Probably custom made for mynä.
1000 rpm @19,5mm rack app 170cc. with standard delivery valves.This pump was set to give 120cc with the outside adjuster that they have.
I did a small test and put in my deliveryvalves that are special, and ops! 200cc.
However, There is no one that can build a 606 engine that can burn up 200 cc clean, I think 150-160 is good for 600hp if someone can control it.

mantaheads pump is one its way, I keep you informed in this topic
Do you know how much go to sylinder on 7mm?


OM605 600hp diesel drag car build with BMW E30 chassis
jeemu
10-30-2011, 01:17 PM #10

(10-30-2011, 12:05 PM)dieselmeken Today, Sunday I had a nice "mynä" 170cc pump up in the bench, also I dismantled it a bit, just to se what magic it was in it.
7 mm element, retarded notch for late injection at low fuel was some of the options, A nice mynä element that I never have seen before. Probably custom made for mynä.
1000 rpm @19,5mm rack app 170cc. with standard delivery valves.This pump was set to give 120cc with the outside adjuster that they have.
I did a small test and put in my deliveryvalves that are special, and ops! 200cc.
However, There is no one that can build a 606 engine that can burn up 200 cc clean, I think 150-160 is good for 600hp if someone can control it.

mantaheads pump is one its way, I keep you informed in this topic
Do you know how much go to sylinder on 7mm?


OM605 600hp diesel drag car build with BMW E30 chassis

Captain America
Boostin' & Roostin'

2,221
10-30-2011, 08:39 PM #11
(10-30-2011, 12:05 PM)dieselmeken I did a small test and put in my deliveryvalves that are special, and ops! 200cc.

Lmao!


1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

Captain America
10-30-2011, 08:39 PM #11

(10-30-2011, 12:05 PM)dieselmeken I did a small test and put in my deliveryvalves that are special, and ops! 200cc.

Lmao!



1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

tomnik
Holset

587
10-31-2011, 01:29 AM #12
(10-30-2011, 12:05 PM)dieselmeken 1000 rpm @19,5mm rack app 170cc. with standard delivery valves.This pump was set to give 120cc with the outside adjuster that they have.
I did a small test and put in my deliveryvalves that are special, and ops! 200cc.
However, There is no one that can build a 606 engine that can burn up 200 cc clean, I think 150-160 is good for 600hp if someone can control it.

mantaheads pump is one its way, I keep you informed in this topic

Hi Göran,
what is the benefit of your delivery valves?
More important than overall output should be the question how is the balance of these elements.
What you don't see on the bench is the end of delivery which is more important than max. delivery.
If you have the time to check end of delivery (in angle deg of pump) at let's say 3 or 4 rack positions that will tell useful informations.
This compared by a certain delivery (50, 70, 90 ccm) then you get rack position x mm, y mm and z mm with Mantahead's pump and we get to the point.

Cheers,

Tom
tomnik
10-31-2011, 01:29 AM #12

(10-30-2011, 12:05 PM)dieselmeken 1000 rpm @19,5mm rack app 170cc. with standard delivery valves.This pump was set to give 120cc with the outside adjuster that they have.
I did a small test and put in my deliveryvalves that are special, and ops! 200cc.
However, There is no one that can build a 606 engine that can burn up 200 cc clean, I think 150-160 is good for 600hp if someone can control it.

mantaheads pump is one its way, I keep you informed in this topic

Hi Göran,
what is the benefit of your delivery valves?
More important than overall output should be the question how is the balance of these elements.
What you don't see on the bench is the end of delivery which is more important than max. delivery.
If you have the time to check end of delivery (in angle deg of pump) at let's say 3 or 4 rack positions that will tell useful informations.
This compared by a certain delivery (50, 70, 90 ccm) then you get rack position x mm, y mm and z mm with Mantahead's pump and we get to the point.

Cheers,

Tom

dieselmeken
Holset

407
10-31-2011, 01:35 AM #13

[/quote]Do you know how much go to sylinder on 7mm?


[/quote]

Sorry Jeemu, I dont understand what you mean with that topic.
Can you be more precise?
dieselmeken
10-31-2011, 01:35 AM #13


[/quote]Do you know how much go to sylinder on 7mm?


[/quote]

Sorry Jeemu, I dont understand what you mean with that topic.
Can you be more precise?

dieselmeken
Holset

407
10-31-2011, 09:13 AM #14
a small clip from the "mynärun" in my testbench. Note that the pump gives 160cc in this setup, that is because the adjuster on the outside not did give 100% throttle. If I push the rack by hand, the pump deliver 170cc.
A nice pump was it.
The car in the clip is not with mynäpump, that one is my testcar/engine with a completly different pump.

http://www.youtube.com/watch?v=De-c9MQ6G6Y
dieselmeken
10-31-2011, 09:13 AM #14

a small clip from the "mynärun" in my testbench. Note that the pump gives 160cc in this setup, that is because the adjuster on the outside not did give 100% throttle. If I push the rack by hand, the pump deliver 170cc.
A nice pump was it.
The car in the clip is not with mynäpump, that one is my testcar/engine with a completly different pump.

http://www.youtube.com/watch?v=De-c9MQ6G6Y

iheartboost
Holset

422
10-31-2011, 12:38 PM #15
i need that!!! o.0

1998 E300TD 7.5mm pump and hx35 to come!
00 Mustang gt drift car

iheartboost
10-31-2011, 12:38 PM #15

i need that!!! o.0


1998 E300TD 7.5mm pump and hx35 to come!
00 Mustang gt drift car

dieselmeken
Holset

407
10-31-2011, 01:45 PM #16
Hi Tom.
No other benefit than a lot of fuel. We have had this discussion earlyer in another topic.
Some of my customers want to have a lot of fuel, They dont understand the meaning of 120,170cc etc. As I wrote in this topic, no one can build a 606 engine that can burn that amount of fuel,



(10-31-2011, 01:29 AM)tomnik
(10-30-2011, 12:05 PM)dieselmeken 1000 rpm @19,5mm rack app 170cc. with standard delivery valves.This pump was set to give 120cc with the outside adjuster that they have.
I did a small test and put in my deliveryvalves that are special, and ops! 200cc.
However, There is no one that can build a 606 engine that can burn up 200 cc clean, I think 150-160 is good for 600hp if someone can control it.

mantaheads pump is one its way, I keep you informed in this topic

Hi Göran,
what is the benefit of your delivery valves?
More important than overall output should be the question how is the balance of these elements.
What you don't see on the bench is the end of delivery which is more important than max. delivery.
If you have the time to check end of delivery (in angle deg of pump) at let's say 3 or 4 rack positions that will tell useful informations.
This compared by a certain delivery (50, 70, 90 ccm) then you get rack position x mm, y mm and z mm with Mantahead's pump and we get to the point.

Cheers,

Tom

dieselmeken
10-31-2011, 01:45 PM #16

Hi Tom.
No other benefit than a lot of fuel. We have had this discussion earlyer in another topic.
Some of my customers want to have a lot of fuel, They dont understand the meaning of 120,170cc etc. As I wrote in this topic, no one can build a 606 engine that can burn that amount of fuel,



(10-31-2011, 01:29 AM)tomnik
(10-30-2011, 12:05 PM)dieselmeken 1000 rpm @19,5mm rack app 170cc. with standard delivery valves.This pump was set to give 120cc with the outside adjuster that they have.
I did a small test and put in my deliveryvalves that are special, and ops! 200cc.
However, There is no one that can build a 606 engine that can burn up 200 cc clean, I think 150-160 is good for 600hp if someone can control it.

mantaheads pump is one its way, I keep you informed in this topic

Hi Göran,
what is the benefit of your delivery valves?
More important than overall output should be the question how is the balance of these elements.
What you don't see on the bench is the end of delivery which is more important than max. delivery.
If you have the time to check end of delivery (in angle deg of pump) at let's say 3 or 4 rack positions that will tell useful informations.
This compared by a certain delivery (50, 70, 90 ccm) then you get rack position x mm, y mm and z mm with Mantahead's pump and we get to the point.

Cheers,

Tom

dieselmeken
Holset

407
11-02-2011, 03:12 AM #17
The challange starts today Wednesday. Pump has arriwed and I start with cleaning it up before it goes up in the Bosch 711KMM Testbench.
There I will read off the values, and after that the pump goes to pieces for modification after mantaheads wishes.
dieselmeken
11-02-2011, 03:12 AM #17

The challange starts today Wednesday. Pump has arriwed and I start with cleaning it up before it goes up in the Bosch 711KMM Testbench.
There I will read off the values, and after that the pump goes to pieces for modification after mantaheads wishes.

iheartboost
Holset

422
11-02-2011, 07:38 AM #18
WWWOOOOO!!! lol

1998 E300TD 7.5mm pump and hx35 to come!
00 Mustang gt drift car

iheartboost
11-02-2011, 07:38 AM #18

WWWOOOOO!!! lol


1998 E300TD 7.5mm pump and hx35 to come!
00 Mustang gt drift car

dieselmeken
Holset

407
11-02-2011, 10:27 AM #19
There is nothing wrong with elementswapping DIY, But this can be the result.
   

The pump is in pieces now
   

The Floyd 7,5 mm has gone bananas inside the ppump, there was som small intersection on the plungers, picture of that later on.
Usually this comes from contaminated fuel.
However, this is all from me for the moment, Now I have a Deutz V8 680HP Boschpump that need my attention for some hours

dieselmeken
11-02-2011, 10:27 AM #19

There is nothing wrong with elementswapping DIY, But this can be the result.
   

The pump is in pieces now
   

The Floyd 7,5 mm has gone bananas inside the ppump, there was som small intersection on the plungers, picture of that later on.
Usually this comes from contaminated fuel.
However, this is all from me for the moment, Now I have a Deutz V8 680HP Boschpump that need my attention for some hours

mantahead
Holset

600
11-02-2011, 04:41 PM #20
hi,
so are the elements still ok?
What was max fuel it was putting out? Does max fuel seem low for 7.5mm elements(how much more fuel is left)?

wayne
mantahead
11-02-2011, 04:41 PM #20

hi,
so are the elements still ok?
What was max fuel it was putting out? Does max fuel seem low for 7.5mm elements(how much more fuel is left)?

wayne

mantahead
Holset

600
11-02-2011, 05:45 PM #21
(11-02-2011, 04:41 PM)mantahead hi,
so are the elements still ok?
What was max fuel it was putting out? Does max fuel seem low for 7.5mm elements(how much more fuel is left)?

wayne
aah i see, 96.1 average

mantahead
11-02-2011, 05:45 PM #21

(11-02-2011, 04:41 PM)mantahead hi,
so are the elements still ok?
What was max fuel it was putting out? Does max fuel seem low for 7.5mm elements(how much more fuel is left)?

wayne
aah i see, 96.1 average

winmutt
bitbanger

3,468
11-02-2011, 11:21 PM #22
(11-02-2011, 10:27 AM)dieselmeken The Floyd 7,5 mm has gone bananas inside the ppump, there was som small intersection on the plungers, picture of that later on.

Can you restate that? What do you mean by intersection? Elements were scored?


Also about your DV, is this for stock IP's as well?

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
11-02-2011, 11:21 PM #22

(11-02-2011, 10:27 AM)dieselmeken The Floyd 7,5 mm has gone bananas inside the ppump, there was som small intersection on the plungers, picture of that later on.

Can you restate that? What do you mean by intersection? Elements were scored?


Also about your DV, is this for stock IP's as well?


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

sassparilla_kid
diesel > all other fuels

1,618
11-02-2011, 11:56 PM #23
As interesting as reading about IP's has been, Im still a little confused about some of the numbers and nomenclature and what not, and was wondering if anybody has a diagram or schematic or something of one of these pumps?

-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!
sassparilla_kid
11-02-2011, 11:56 PM #23

As interesting as reading about IP's has been, Im still a little confused about some of the numbers and nomenclature and what not, and was wondering if anybody has a diagram or schematic or something of one of these pumps?


-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!

dieselmeken
Holset

407
11-03-2011, 12:56 AM #24
(11-02-2011, 11:21 PM)winmutt
(11-02-2011, 10:27 AM)dieselmeken The Floyd 7,5 mm has gone bananas inside the ppump, there was som small intersection on the plungers, picture of that later on.

Can you restate that? What do you mean by intersection? Elements were scored?


Also about your DV, is this for stock IP's as well?

Yes scored maybee The right word. Got it from google translator. Yes dlv valve is stock. Pump did give 110@1000rpm. Picture shows fuelcutoff. I have à filmclip of the balance. I Will show it when pump is ok again. The Floyd are under reconstruction for maxperformance. Tomnik Will probably kill me when he se what i do to his element.
dieselmeken
11-03-2011, 12:56 AM #24

(11-02-2011, 11:21 PM)winmutt
(11-02-2011, 10:27 AM)dieselmeken The Floyd 7,5 mm has gone bananas inside the ppump, there was som small intersection on the plungers, picture of that later on.

Can you restate that? What do you mean by intersection? Elements were scored?


Also about your DV, is this for stock IP's as well?

Yes scored maybee The right word. Got it from google translator. Yes dlv valve is stock. Pump did give 110@1000rpm. Picture shows fuelcutoff. I have à filmclip of the balance. I Will show it when pump is ok again. The Floyd are under reconstruction for maxperformance. Tomnik Will probably kill me when he se what i do to his element.

tomnik
Holset

587
11-03-2011, 01:24 AM #25
OMG!

are the Floyds yellow now?
The only damage I can imagine is scratch when the plunger was out and is inserted by raw force in combination with dirt this works even better.
But as the pump worked more or less after (sorry Wayne) garage installation it can't be too bad.
I am really excited what Göran will change on the geometry...

Tom
tomnik
11-03-2011, 01:24 AM #25

OMG!

are the Floyds yellow now?
The only damage I can imagine is scratch when the plunger was out and is inserted by raw force in combination with dirt this works even better.
But as the pump worked more or less after (sorry Wayne) garage installation it can't be too bad.
I am really excited what Göran will change on the geometry...

Tom

mantahead
Holset

600
11-03-2011, 03:26 AM #26
(11-03-2011, 01:24 AM)tomnik OMG!

are the Floyds yellow now?
The only damage I can imagine is scratch when the plunger was out and is inserted by raw force in combination with dirt this works even better.
But as the pump worked more or less after (sorry Wayne) garage installation it can't be too bad.
I am really excited what Göran will change on the geometry...

Tom
hi,elements where not forced or abused when I fitted them

Wayne


mantahead
11-03-2011, 03:26 AM #26

(11-03-2011, 01:24 AM)tomnik OMG!

are the Floyds yellow now?
The only damage I can imagine is scratch when the plunger was out and is inserted by raw force in combination with dirt this works even better.
But as the pump worked more or less after (sorry Wayne) garage installation it can't be too bad.
I am really excited what Göran will change on the geometry...

Tom
hi,elements where not forced or abused when I fitted them

Wayne


dieselmeken
Holset

407
11-03-2011, 08:43 AM #27
This is the backside of the element, you can see the scratches or whatever you prefer to call them.
This is not from mounting, this is from contaminated fuel

   
dieselmeken
11-03-2011, 08:43 AM #27

This is the backside of the element, you can see the scratches or whatever you prefer to call them.
This is not from mounting, this is from contaminated fuel

   

tomnik
Holset

587
11-03-2011, 09:19 AM #28
does it run smoothly in the barrel at all rotation positions?
Is this one single element damaged only?
If not, are all damaged on the same position?

Tom
tomnik
11-03-2011, 09:19 AM #28

does it run smoothly in the barrel at all rotation positions?
Is this one single element damaged only?
If not, are all damaged on the same position?

Tom

dieselmeken
Holset

407
11-03-2011, 10:17 AM #29
(11-03-2011, 09:19 AM)tomnik does it run smoothly in the barrel at all rotation positions?
Is this one single element damaged only?
If not, are all damaged on the same position?

Tom

Yes it floats nice, no problem there. All 5 elements looks the same, however the helix is not damaged and therefor I just polish the plunger up a bit after my small modification.

dieselmeken
11-03-2011, 10:17 AM #29

(11-03-2011, 09:19 AM)tomnik does it run smoothly in the barrel at all rotation positions?
Is this one single element damaged only?
If not, are all damaged on the same position?

Tom

Yes it floats nice, no problem there. All 5 elements looks the same, however the helix is not damaged and therefor I just polish the plunger up a bit after my small modification.

Captain America
Boostin' & Roostin'

2,221
11-03-2011, 11:04 AM #30
(11-02-2011, 11:56 PM)sassparilla_kid As interesting as reading about IP's has been, Im still a little confused about some of the numbers and nomenclature and what not, and was wondering if anybody has a diagram or schematic or something of one of these pumps?

Try the IP threads

http://www.superturbodiesel.com/std/show...hp?tid=189

http://www.superturbodiesel.com/std/show...p?tid=2770


1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

Captain America
11-03-2011, 11:04 AM #30

(11-02-2011, 11:56 PM)sassparilla_kid As interesting as reading about IP's has been, Im still a little confused about some of the numbers and nomenclature and what not, and was wondering if anybody has a diagram or schematic or something of one of these pumps?

Try the IP threads

http://www.superturbodiesel.com/std/show...hp?tid=189

http://www.superturbodiesel.com/std/show...p?tid=2770



1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

sassparilla_kid
diesel > all other fuels

1,618
11-03-2011, 02:50 PM #31
Yeah I looked at those diagrams and they seemed okay, I guess if I finish reading the pump theory write-up they might make more sense lol

-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!
sassparilla_kid
11-03-2011, 02:50 PM #31

Yeah I looked at those diagrams and they seemed okay, I guess if I finish reading the pump theory write-up they might make more sense lol


-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!

Captain America
Boostin' & Roostin'

2,221
11-04-2011, 11:13 AM #32
(11-03-2011, 02:50 PM)sassparilla_kid Yeah I looked at those diagrams and they seemed okay, I guess if I finish reading the pump theory write-up they might make more sense lol

Yeah, the theory is an awesome write up and cured my worries about working on one.


1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

Captain America
11-04-2011, 11:13 AM #32

(11-03-2011, 02:50 PM)sassparilla_kid Yeah I looked at those diagrams and they seemed okay, I guess if I finish reading the pump theory write-up they might make more sense lol

Yeah, the theory is an awesome write up and cured my worries about working on one.



1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

jeemu
"some people do, some people talk."

457
11-04-2011, 03:45 PM #33
Do you know how much go to sylinder on 7mm?


[/quote]

Sorry Jeemu, I dont understand what you mean with that topic.
Can you be more precise?

[/quote]
Hi. How much fuel i can got spray on the sylinder on 7mm IP?

If we say at 7mm pump give 250cc on your test pench.
Do you think at it has enough time to go to engine sylinder and have time enough to burn?

OM605 600hp diesel drag car build with BMW E30 chassis
jeemu
11-04-2011, 03:45 PM #33

Do you know how much go to sylinder on 7mm?


[/quote]

Sorry Jeemu, I dont understand what you mean with that topic.
Can you be more precise?

[/quote]
Hi. How much fuel i can got spray on the sylinder on 7mm IP?

If we say at 7mm pump give 250cc on your test pench.
Do you think at it has enough time to go to engine sylinder and have time enough to burn?


OM605 600hp diesel drag car build with BMW E30 chassis

dieselmeken
Holset

407
11-05-2011, 05:05 AM #34
(11-04-2011, 03:45 PM)jeemu
(10-31-2011, 01:35 AM)dieselmeken
Do you know how much go to sylinder on 7mm?

Sorry Jeemu, I dont understand what you mean with that topic.
Can you be more precise?

[/quote]
Hi. How much fuel i can got spray on the sylinder on 7mm IP?

If we say at 7mm pump give 250cc on your test pench.
Do you think at it has enough time to go to engine sylinder and have time enough to burn?



[/quote]

I dont know, it´s quite a lot of fuel and a small plunger, so the injection time will be very long. It also depend how the camshaft is grinded. Some of the pullingpumps I have had, has a "fast" camshaft, that is the lift is from 0 to max camlift in only a couple of degrees.



dieselmeken
11-05-2011, 05:05 AM #34

(11-04-2011, 03:45 PM)jeemu
(10-31-2011, 01:35 AM)dieselmeken
Do you know how much go to sylinder on 7mm?

Sorry Jeemu, I dont understand what you mean with that topic.
Can you be more precise?

[/quote]
Hi. How much fuel i can got spray on the sylinder on 7mm IP?

If we say at 7mm pump give 250cc on your test pench.
Do you think at it has enough time to go to engine sylinder and have time enough to burn?



[/quote]

I dont know, it´s quite a lot of fuel and a small plunger, so the injection time will be very long. It also depend how the camshaft is grinded. Some of the pullingpumps I have had, has a "fast" camshaft, that is the lift is from 0 to max camlift in only a couple of degrees.



dieselmeken
Holset

407
11-09-2011, 09:37 AM #35
Things just happend!
dieselmeken
11-09-2011, 09:37 AM #35

Things just happend!

iheartboost
Holset

422
11-09-2011, 10:11 AM #36
WOOOOO!! *eagerly awaits vids or dyno sheets or something awesome* Big Grin

1998 E300TD 7.5mm pump and hx35 to come!
00 Mustang gt drift car

iheartboost
11-09-2011, 10:11 AM #36

WOOOOO!! *eagerly awaits vids or dyno sheets or something awesome* Big Grin


1998 E300TD 7.5mm pump and hx35 to come!
00 Mustang gt drift car

sassparilla_kid
diesel > all other fuels

1,618
11-09-2011, 05:24 PM #37
^^^ +1

-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!
sassparilla_kid
11-09-2011, 05:24 PM #37

^^^ +1


-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!

dieselmeken
Holset

407
11-10-2011, 06:55 AM #38
Here is a clip that I have done only for this challange. If you have 9min 30sec over and find this intresting, please write a small comment here or on my youtubechannel.

If you dont like it, write that also.

http://www.youtube.com/watch?v=r3nZCpvrkjk
dieselmeken
11-10-2011, 06:55 AM #38

Here is a clip that I have done only for this challange. If you have 9min 30sec over and find this intresting, please write a small comment here or on my youtubechannel.

If you dont like it, write that also.

http://www.youtube.com/watch?v=r3nZCpvrkjk

tomnik
Holset

587
11-10-2011, 07:39 AM #39
(11-10-2011, 06:55 AM)dieselmeken Here is a clip that I have done only for this challange. If you have 9min 30sec over and find this intresting, please write a small comment here or on my youtubechannel.

If you dont like it, write that also.

http://www.youtube.com/watch?v=r3nZCpvrkjk

Göran,

nice video.
seems that the elements are still o.k.
Does the lightened fly weights have any influence on the behaviour of the pump in sense of driveability?
You should somehow point out that this pump is an engine killer for most people and that Wayne uses this pump only for his track car.

Tom
tomnik
11-10-2011, 07:39 AM #39

(11-10-2011, 06:55 AM)dieselmeken Here is a clip that I have done only for this challange. If you have 9min 30sec over and find this intresting, please write a small comment here or on my youtubechannel.

If you dont like it, write that also.

http://www.youtube.com/watch?v=r3nZCpvrkjk

Göran,

nice video.
seems that the elements are still o.k.
Does the lightened fly weights have any influence on the behaviour of the pump in sense of driveability?
You should somehow point out that this pump is an engine killer for most people and that Wayne uses this pump only for his track car.

Tom

dieselmeken
Holset

407
11-10-2011, 08:48 AM #40
Yes i should, You just did it.
The drivability is probably the worst ever, As i explain in the clip, the governor is lighnted a lot, that will maybee give some "hunting" on low idle, I dont know, Wayne has to try it out. When pump is on low idle and 7 mm of rack, and I put the rews down, the rack shall come forward of the weights 4-5 mm, thats for not stalling the engine, this pump do only 2-3 mm because of the lighnted weight

/Göran

(11-10-2011, 07:39 AM)tomnik
(11-10-2011, 06:55 AM)dieselmeken Here is a clip that I have done only for this challange. If you have 9min 30sec over and find this intresting, please write a small comment here or on my youtubechannel.

If you dont like it, write that also.

http://www.youtube.com/watch?v=r3nZCpvrkjk

Göran,

nice video.
seems that the elements are still o.k.
Does the lightened fly weights have any influence on the behaviour of the pump in sense of driveability?
You should somehow point out that this pump is an engine killer for most people and that Wayne uses this pump only for his track car.

Tom

dieselmeken
11-10-2011, 08:48 AM #40

Yes i should, You just did it.
The drivability is probably the worst ever, As i explain in the clip, the governor is lighnted a lot, that will maybee give some "hunting" on low idle, I dont know, Wayne has to try it out. When pump is on low idle and 7 mm of rack, and I put the rews down, the rack shall come forward of the weights 4-5 mm, thats for not stalling the engine, this pump do only 2-3 mm because of the lighnted weight

/Göran

(11-10-2011, 07:39 AM)tomnik
(11-10-2011, 06:55 AM)dieselmeken Here is a clip that I have done only for this challange. If you have 9min 30sec over and find this intresting, please write a small comment here or on my youtubechannel.

If you dont like it, write that also.

http://www.youtube.com/watch?v=r3nZCpvrkjk

Göran,

nice video.
seems that the elements are still o.k.
Does the lightened fly weights have any influence on the behaviour of the pump in sense of driveability?
You should somehow point out that this pump is an engine killer for most people and that Wayne uses this pump only for his track car.

Tom

tomnik
Holset

587
11-10-2011, 09:27 AM #41
will the pump go back to Wayne for the dyno or do you "test" it before?

Tom
tomnik
11-10-2011, 09:27 AM #41

will the pump go back to Wayne for the dyno or do you "test" it before?

Tom

dieselmeken
Holset

407
11-10-2011, 09:39 AM #42
No Tom, I dont have any 605 engine to test it on, I leaves Sweden today 11-11-10 for Norten Irland.

Wayne will have it next week and he has promised me to put the car in dyno as soon as he can.
Göran


(11-10-2011, 09:27 AM)tomnik will the pump go back to Wayne for the dyno or do you "test" it before?

Tom

dieselmeken
11-10-2011, 09:39 AM #42

No Tom, I dont have any 605 engine to test it on, I leaves Sweden today 11-11-10 for Norten Irland.

Wayne will have it next week and he has promised me to put the car in dyno as soon as he can.
Göran


(11-10-2011, 09:27 AM)tomnik will the pump go back to Wayne for the dyno or do you "test" it before?

Tom

iheartboost
Holset

422
11-10-2011, 04:47 PM #43
good video! I cant wait until we can send our pumps to you.

1998 E300TD 7.5mm pump and hx35 to come!
00 Mustang gt drift car

iheartboost
11-10-2011, 04:47 PM #43

good video! I cant wait until we can send our pumps to you.


1998 E300TD 7.5mm pump and hx35 to come!
00 Mustang gt drift car

Palmer
GTA2056V

93
11-10-2011, 05:50 PM #44
Excellent work! Cant wait for the dyno Big Grin
Palmer
11-10-2011, 05:50 PM #44

Excellent work! Cant wait for the dyno Big Grin

mantahead
Holset

600
11-10-2011, 06:25 PM #45
(11-10-2011, 09:39 AM)dieselmeken No Tom, I dont have any 605 engine to test it on, I leaves Sweden today 11-11-10 for Norten Irland.

Wayne will have it next week and he has promised me to put the car in dyno as soon as he can.
Göran
hi,
nice one, good work, can't believe i have not seen this yet. Having some connection problems with internet. I'm away to watch all the video.
wayne

I'm watching out for the postman lol


mantahead
11-10-2011, 06:25 PM #45

(11-10-2011, 09:39 AM)dieselmeken No Tom, I dont have any 605 engine to test it on, I leaves Sweden today 11-11-10 for Norten Irland.

Wayne will have it next week and he has promised me to put the car in dyno as soon as he can.
Göran
hi,
nice one, good work, can't believe i have not seen this yet. Having some connection problems with internet. I'm away to watch all the video.
wayne

I'm watching out for the postman lol


drumbreda
Naturally-aspirated

9
11-10-2011, 06:28 PM #46
its gona be fun. cant wait
drumbreda
11-10-2011, 06:28 PM #46

its gona be fun. cant wait

mantahead
Holset

600
11-11-2011, 10:08 AM #47
Hi, thanks to Goran for doing the video and showing us all his work and the results.

Wayne
mantahead
11-11-2011, 10:08 AM #47

Hi, thanks to Goran for doing the video and showing us all his work and the results.

Wayne

waz
GTA2056V

77
11-11-2011, 10:40 AM #48
Very nice video. Great to get a chance to see how these things work and what is possible.
Thank you.

***********************************************
1993 300D 2.5L turbo. W124.128   2.5L 602.962
1991 350SD W126.134  Transplanted a 3.0L 603.961 into it.

waz
11-11-2011, 10:40 AM #48

Very nice video. Great to get a chance to see how these things work and what is possible.
Thank you.


***********************************************
1993 300D 2.5L turbo. W124.128   2.5L 602.962
1991 350SD W126.134  Transplanted a 3.0L 603.961 into it.

Captain America
Boostin' & Roostin'

2,221
11-11-2011, 05:43 PM #49
This is exciting!


1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

Captain America
11-11-2011, 05:43 PM #49

This is exciting!



1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

DeliveryValve
Superturbo

1,338
11-11-2011, 06:53 PM #50
(11-11-2011, 05:43 PM)Captain America This is exciting!

Damn exciting! I wish he was stateside! We'd all have a GTG at his shop!







.

Gota love Mercedes Diesels!



.
DeliveryValve
11-11-2011, 06:53 PM #50

(11-11-2011, 05:43 PM)Captain America This is exciting!

Damn exciting! I wish he was stateside! We'd all have a GTG at his shop!







.


Gota love Mercedes Diesels!



.

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