stan's 240D
stan's 240D
03-24-2011, 02:25 PM
#74
2 days of PB blaster and a man-yard of torque finally got the flywheel bolts off. cleaning all the residue off it before putting it onto the new engine.
TO DO (there is more but this is what i can think of off the top of my head):
-assemble motor mounts into one good pair (from two partial sets)
-reassemble clutch ass'y
-mate up engine and transmission
-detach front half of driveshaft from transmission, index to rear half
-move IP/filter fuel lines (w/ banjo fittings) from old engine to new
-move primer pump ass'y from old engine to new
-remove and inspect vacuum pumps from both engines, install best one on new engine
-install new power steering pump and lines
-move oil cooler lines from old engine to new
-reinstall water pump housing/ass'y and thermostat w/ new gaskets
-reinstall repaired clutch line
-put new engine and transmission into chassis
-reattach speedometer cable
-reattach heater hoses
-reattach electrical connections
-reinstall refurbished headlight ass'ys
-replace exhaust manifold and gasket
-valve adjustment
-remove and replace exhaust hanger rubber doughnuts
-reinstall painted valve cover with new gasket
-install new throttle linkage ass'y from firewall to IP
-drain transmission fluid, replace with mobil 1 synthetic ATF 2qts
-flush cooling system and fill with zerex G05 12qts
-install new oil filter and 8qts 15w40 oil
-paint drivers' side wheels
-mask and buff drivers' side half of car
-repair door seal cracks with black RTV
later on:
-replace speakers
-replace stereo head unit ass'y
-source R12 refrigerant for A/C recharge
-repair driver's seat bolster tear
-replace all emblems front/rear
a week from today the car is getting kicked out of my garage, so it's now crunch time!
2 days of PB blaster and a man-yard of torque finally got the flywheel bolts off. cleaning all the residue off it before putting it onto the new engine.
TO DO (there is more but this is what i can think of off the top of my head):
-assemble motor mounts into one good pair (from two partial sets)
-reassemble clutch ass'y
-mate up engine and transmission
-detach front half of driveshaft from transmission, index to rear half
-move IP/filter fuel lines (w/ banjo fittings) from old engine to new
-move primer pump ass'y from old engine to new
-remove and inspect vacuum pumps from both engines, install best one on new engine
-install new power steering pump and lines
-move oil cooler lines from old engine to new
-reinstall water pump housing/ass'y and thermostat w/ new gaskets
-reinstall repaired clutch line
-put new engine and transmission into chassis
-reattach speedometer cable
-reattach heater hoses
-reattach electrical connections
-reinstall refurbished headlight ass'ys
-replace exhaust manifold and gasket
-valve adjustment
-remove and replace exhaust hanger rubber doughnuts
-reinstall painted valve cover with new gasket
-install new throttle linkage ass'y from firewall to IP
-drain transmission fluid, replace with mobil 1 synthetic ATF 2qts
-flush cooling system and fill with zerex G05 12qts
-install new oil filter and 8qts 15w40 oil
-paint drivers' side wheels
-mask and buff drivers' side half of car
-repair door seal cracks with black RTV
later on:
-replace speakers
-replace stereo head unit ass'y
-source R12 refrigerant for A/C recharge
-repair driver's seat bolster tear
-replace all emblems front/rear
Messages In This Thread
stan's 240D - by stan - 02-21-2011, 09:51 PM
RE: stan's 240D - by stan - 02-22-2011, 02:02 AM
RE: stan's 240D - by Captain America - 02-22-2011, 03:04 AM
RE: stan's 240D - by dropnosky - 02-22-2011, 07:36 AM
RE: stan's 240D - by stan - 02-22-2011, 11:47 AM
RE: stan's 240D - by Captain America - 02-22-2011, 03:25 PM
RE: stan's 240D - by stan - 02-22-2011, 03:41 PM
RE: stan's 240D - by Captain America - 02-22-2011, 03:48 PM
RE: stan's 240D - by stan - 02-22-2011, 03:55 PM
RE: stan's 240D - by 300D50 - 02-22-2011, 06:17 PM
RE: stan's 240D - by yankneck696 - 02-22-2011, 07:06 PM
RE: stan's 240D - by stan - 02-22-2011, 09:30 PM
RE: stan's 240D - by Captain America - 02-22-2011, 11:46 PM
RE: stan's 240D - by stan - 02-22-2011, 11:54 PM
RE: stan's 240D - by 300D50 - 02-23-2011, 12:12 AM
RE: stan's 240D - by stan - 02-23-2011, 12:46 AM
RE: stan's 240D - by Captain America - 02-23-2011, 12:51 AM
RE: stan's 240D - by dieselboy - 02-23-2011, 02:30 AM
RE: stan's 240D - by stan - 02-23-2011, 02:33 AM
RE: stan's 240D - by stan - 02-25-2011, 12:21 PM
RE: stan's 240D - by stan - 02-26-2011, 05:08 AM
RE: stan's 240D - by garage - 02-26-2011, 11:34 AM
RE: stan's 240D - by 300D50 - 02-26-2011, 02:57 PM
RE: stan's 240D - by garage - 02-26-2011, 03:07 PM
RE: stan's 240D - by 300D50 - 02-26-2011, 03:19 PM
RE: stan's 240D - by garage - 02-26-2011, 03:30 PM
RE: stan's 240D - by dieselboy - 02-26-2011, 04:04 PM
RE: stan's 240D - by stan - 02-26-2011, 05:42 PM
RE: stan's 240D - by garage - 02-26-2011, 05:52 PM
RE: stan's 240D - by stan - 02-26-2011, 07:20 PM
RE: stan's 240D - by stan - 02-26-2011, 08:41 PM
RE: stan's 240D - by 300D50 - 02-27-2011, 12:31 AM
RE: stan's 240D - by stan - 02-27-2011, 04:27 AM
RE: stan's 240D - by stan - 02-28-2011, 03:47 PM
RE: stan's 240D - by stan - 02-28-2011, 06:00 PM
RE: stan's 240D - by Jtn190D - 02-28-2011, 06:54 PM
RE: stan's 240D - by stan - 02-28-2011, 06:57 PM
RE: stan's 240D - by yankneck696 - 02-28-2011, 07:53 PM
RE: stan's 240D - by stan - 02-28-2011, 08:06 PM
RE: stan's 240D - by yankneck696 - 02-28-2011, 09:20 PM
RE: stan's 240D - by garage - 02-28-2011, 09:33 PM
RE: stan's 240D - by stan - 02-28-2011, 10:02 PM
RE: stan's 240D - by yankneck696 - 03-01-2011, 05:57 AM
RE: stan's 240D - by stan - 03-02-2011, 03:23 AM
RE: stan's 240D - by garage - 03-02-2011, 10:48 AM
RE: stan's 240D - by stan - 03-02-2011, 04:50 PM
RE: stan's 240D - by stan - 03-02-2011, 07:03 PM
RE: stan's 240D - by Captain America - 03-02-2011, 10:41 PM
RE: stan's 240D - by stan - 03-02-2011, 11:05 PM
RE: stan's 240D - by Captain America - 03-03-2011, 03:15 AM
RE: stan's 240D - by winmutt - 03-04-2011, 09:59 AM
RE: stan's 240D - by stan - 03-04-2011, 05:05 PM
RE: stan's 240D - by stan - 03-04-2011, 01:19 PM
RE: stan's 240D - by yankneck696 - 03-04-2011, 05:37 PM
RE: stan's 240D - by stan - 03-04-2011, 06:26 PM
RE: stan's 240D - by stan - 03-04-2011, 10:30 PM
RE: stan's 240D - by stan - 03-06-2011, 08:30 PM
RE: stan's 240D - by 300SD_KY - 03-06-2011, 10:53 PM
RE: stan's 240D - by Captain America - 03-07-2011, 04:09 PM
RE: stan's 240D - by stan - 03-08-2011, 08:39 PM
RE: stan's 240D - by mike-81-240d - 03-09-2011, 06:02 PM
RE: stan's 240D - by stan - 03-11-2011, 12:13 AM
RE: stan's 240D - by dropnosky - 03-11-2011, 09:20 AM
RE: stan's 240D - by stan - 03-14-2011, 03:41 AM
RE: stan's 240D - by winmutt - 03-14-2011, 01:17 PM
RE: stan's 240D - by garage - 03-14-2011, 07:27 PM
RE: stan's 240D - by stan - 03-17-2011, 08:27 PM
RE: stan's 240D - by stan - 03-18-2011, 09:40 PM
RE: stan's 240D - by stan - 03-20-2011, 01:19 PM
RE: stan's 240D - by George3soccer - 03-20-2011, 02:03 PM
RE: stan's 240D - by stan - 03-21-2011, 03:39 PM
RE: stan's 240D - by winmutt - 03-21-2011, 04:41 PM
RE: stan's 240D - by stan - 03-21-2011, 11:11 PM
RE: stan's 240D - by stan - 03-24-2011, 02:25 PM
RE: stan's 240D - by Captain America - 03-24-2011, 10:48 PM
RE: stan's 240D - by stan - 03-25-2011, 12:19 AM
RE: stan's 240D - by Captain America - 03-25-2011, 12:40 AM
RE: stan's 240D - by mike-81-240d - 03-25-2011, 12:49 AM
RE: stan's 240D - by stan - 03-25-2011, 02:00 PM
RE: stan's 240D - by Captain America - 03-25-2011, 02:54 PM
RE: stan's 240D - by stan - 03-25-2011, 05:22 PM
RE: stan's 240D - by stan - 03-25-2011, 09:43 PM
RE: stan's 240D - by garage - 03-25-2011, 10:26 PM
RE: stan's 240D - by stan - 03-25-2011, 11:17 PM
RE: stan's 240D - by garage - 03-26-2011, 10:25 AM
RE: stan's 240D - by Captain America - 03-26-2011, 02:50 PM
RE: stan's 240D - by garage - 03-26-2011, 03:06 PM
RE: stan's 240D - by stan - 03-26-2011, 04:54 PM
RE: stan's 240D - by garage - 03-26-2011, 04:58 PM
RE: stan's 240D - by stan - 03-26-2011, 05:04 PM
RE: stan's 240D - by Imaginos - 03-26-2011, 06:51 PM
RE: stan's 240D - by willbhere4u - 03-26-2011, 08:27 PM
RE: stan's 240D - by stan - 03-26-2011, 09:08 PM
RE: stan's 240D - by 300D50 - 03-26-2011, 09:12 PM
RE: stan's 240D - by stan - 03-26-2011, 09:17 PM
RE: stan's 240D - by garage - 03-26-2011, 09:34 PM
RE: stan's 240D - by stan - 03-26-2011, 09:48 PM
RE: stan's 240D - by garage - 03-27-2011, 12:32 PM
RE: stan's 240D - by stan - 03-27-2011, 04:49 PM
RE: stan's 240D - by stan - 03-27-2011, 06:18 PM
RE: stan's 240D - by stan - 03-28-2011, 03:12 PM
RE: stan's 240D - by ForcedInduction - 03-28-2011, 07:26 PM
RE: stan's 240D - by stan - 03-28-2011, 09:50 PM
RE: stan's 240D - by winmutt - 04-01-2011, 08:19 AM
RE: stan's 240D - by garage - 03-28-2011, 04:28 PM
RE: stan's 240D - by stan - 03-28-2011, 05:51 PM
RE: stan's 240D - by willbhere4u - 03-28-2011, 08:31 PM
RE: stan's 240D - by 300D50 - 03-28-2011, 08:40 PM
RE: stan's 240D - by garage - 03-28-2011, 08:41 PM
RE: stan's 240D - by dieselboy - 03-29-2011, 12:56 AM
RE: stan's 240D - by stan - 03-29-2011, 01:05 AM
RE: stan's 240D - by dieselboy - 03-29-2011, 01:09 AM
RE: stan's 240D - by Captain America - 03-29-2011, 01:44 AM
RE: stan's 240D - by stan - 03-29-2011, 02:21 AM
RE: stan's 240D - by Captain America - 03-29-2011, 02:51 AM
RE: stan's 240D - by garage - 03-29-2011, 10:08 AM
RE: stan's 240D - by Captain America - 03-29-2011, 12:49 PM
RE: stan's 240D - by garage - 03-29-2011, 08:12 PM
RE: stan's 240D - by stan - 03-29-2011, 01:08 PM
RE: stan's 240D - by dropnosky - 03-29-2011, 01:24 PM
RE: stan's 240D - by stan - 03-29-2011, 09:11 PM
RE: stan's 240D - by stan - 03-29-2011, 10:33 PM
RE: stan's 240D - by willbhere4u - 03-29-2011, 10:50 PM
RE: stan's 240D - by stan - 03-30-2011, 12:44 AM
RE: stan's 240D - by stan - 03-30-2011, 05:37 PM
RE: stan's 240D - by stan - 03-30-2011, 06:47 PM
RE: stan's 240D - by garage - 03-30-2011, 06:59 PM
RE: stan's 240D - by stan - 03-30-2011, 07:11 PM
RE: stan's 240D - by willbhere4u - 03-30-2011, 07:47 PM
RE: stan's 240D - by stan - 03-31-2011, 12:46 AM
RE: stan's 240D - by yankneck696 - 03-31-2011, 04:58 AM
RE: stan's 240D - by led-panzer - 03-31-2011, 08:19 AM
RE: stan's 240D - by garage - 03-31-2011, 01:30 PM
RE: stan's 240D - by garage - 04-01-2011, 11:38 AM
RE: stan's 240D - by stan - 04-01-2011, 04:27 PM
RE: stan's 240D - by winmutt - 04-01-2011, 04:47 PM
RE: stan's 240D - by stan - 04-01-2011, 05:53 PM
RE: stan's 240D - by garage - 04-01-2011, 05:54 PM
RE: stan's 240D - by winmutt - 04-01-2011, 08:38 PM
RE: stan's 240D - by stan - 04-01-2011, 06:01 PM
RE: stan's 240D - by garage - 04-01-2011, 06:20 PM
RE: stan's 240D - by Captain America - 04-01-2011, 07:01 PM
RE: stan's 240D - by yankneck696 - 04-01-2011, 07:05 PM
RE: stan's 240D - by willbhere4u - 04-01-2011, 08:57 PM
RE: stan's 240D - by garage - 04-01-2011, 09:30 PM
RE: stan's 240D - by stan - 04-01-2011, 09:39 PM
RE: stan's 240D - by garage - 04-01-2011, 10:47 PM
RE: stan's 240D - by willbhere4u - 04-01-2011, 09:43 PM
RE: stan's 240D - by stan - 04-01-2011, 10:28 PM
RE: stan's 240D - by 300D50 - 04-01-2011, 10:38 PM
RE: stan's 240D - by stan - 04-03-2011, 04:23 PM
RE: stan's 240D - by stan - 04-04-2011, 07:00 PM
RE: stan's 240D - by garage - 04-04-2011, 09:55 PM
RE: stan's 240D - by stan - 04-06-2011, 04:47 PM
RE: stan's 240D - by garage - 04-06-2011, 04:50 PM
RE: stan's 240D - by stan - 04-06-2011, 04:55 PM
RE: stan's 240D - by garage - 04-06-2011, 04:56 PM
RE: stan's 240D - by stan - 04-06-2011, 05:18 PM
RE: stan's 240D - by stan - 04-07-2011, 03:08 AM
RE: stan's 240D - by yankneck696 - 04-07-2011, 05:24 AM
RE: stan's 240D - by stan - 04-08-2011, 05:00 PM
RE: stan's 240D - by dropnosky - 04-08-2011, 06:15 PM
RE: stan's 240D - by stan - 04-09-2011, 02:19 AM
RE: stan's 240D - by George3soccer - 04-13-2011, 09:35 AM
RE: stan's 240D - by stan - 04-14-2011, 11:47 PM
RE: stan's 240D - by 300D50 - 04-14-2011, 11:56 PM
RE: stan's 240D - by stan - 04-18-2011, 04:22 PM
RE: stan's 240D - by makin' smoke - 04-19-2011, 02:59 PM
RE: stan's 240D - by stan - 04-21-2011, 03:43 AM
RE: stan's 240D - by makin' smoke - 04-21-2011, 08:12 AM
RE: stan's 240D - by dropnosky - 04-21-2011, 11:46 AM
RE: stan's 240D - by stan - 04-21-2011, 12:00 PM
RE: stan's 240D - by DeliveryValve - 04-21-2011, 12:55 PM
RE: stan's 240D - by stan - 04-21-2011, 01:23 PM
RE: stan's 240D - by mike-81-240d - 04-21-2011, 05:33 PM
RE: stan's 240D - by stan - 04-27-2011, 04:59 PM
RE: stan's 240D - by 300D50 - 04-27-2011, 08:54 PM
RE: stan's 240D - by dieselboy - 04-27-2011, 10:37 PM
RE: stan's 240D - by stan - 04-28-2011, 01:29 PM
RE: stan's 240D - by dieselboy - 04-28-2011, 02:25 PM
RE: stan's 240D - by stan - 05-11-2011, 03:34 AM
RE: stan's 240D - by stan - 05-22-2011, 06:04 PM
RE: stan's 240D - by stan - 05-27-2011, 11:28 PM
RE: stan's 240D - by larsalan - 05-27-2011, 11:36 PM
RE: stan's 240D - by Captain America - 05-28-2011, 02:24 PM
RE: stan's 240D - by stan - 10-28-2013, 11:44 PM
RE: stan's 240D - by stan - 10-29-2013, 03:46 AM
RE: stan's 240D - by JB3 - 10-29-2013, 08:29 AM
RE: stan's 240D - by stan - 10-29-2013, 09:28 PM
RE: stan's 240D - by stan - 10-30-2013, 03:51 AM
RE: stan's 240D - by stan - 10-31-2013, 04:57 AM
RE: stan's 240D - by willbhere4u - 10-31-2013, 01:35 PM
RE: stan's 240D - by JB3 - 10-31-2013, 02:34 PM
RE: stan's 240D - by stan - 11-01-2013, 03:25 AM
RE: stan's 240D - by stan - 11-05-2013, 01:06 AM
RE: stan's 240D - by willbhere4u - 11-05-2013, 10:41 AM
RE: stan's 240D - by JB3 - 11-05-2013, 10:46 AM
RE: stan's 240D - by willbhere4u - 11-05-2013, 10:52 AM
RE: stan's 240D - by stan - 01-01-2014, 03:26 AM
RE: stan's 240D - by JB3 - 01-02-2014, 10:27 AM
RE: stan's 240D - by stan - 02-15-2014, 05:07 AM
RE: stan's 240D - by willbhere4u - 01-02-2014, 12:31 PM
RE: stan's 240D - by Simpler=Better - 02-15-2014, 11:52 AM
RE: stan's 240D - by stan - 03-21-2014, 02:34 PM
RE: stan's 240D - by stan - 03-21-2014, 10:11 PM
RE: stan's 240D - by stan - 03-24-2014, 07:55 PM
RE: stan's 240D - by Purplecomputer - 03-25-2014, 07:44 AM
RE: stan's 240D - by stan - 03-31-2014, 03:37 AM
RE: stan's 240D - by Purplecomputer - 03-31-2014, 10:42 AM
RE: stan's 240D - by JB3 - 03-31-2014, 09:57 AM
RE: stan's 240D - by stan - 03-31-2014, 01:16 PM
RE: stan's 240D - by stan - 03-31-2014, 05:57 PM
RE: stan's 240D - by stan - 04-01-2014, 04:34 AM
RE: stan's 240D - by mike-81-240d - 04-02-2014, 06:41 PM
RE: stan's 240D - by stan - 04-03-2014, 06:05 AM
RE: stan's 240D - by willbhere4u - 04-03-2014, 09:50 AM
RE: stan's 240D - by stan - 04-03-2014, 12:30 PM
RE: stan's 240D - by Purplecomputer - 04-04-2014, 10:09 AM
RE: stan's 240D - by stan - 04-05-2014, 03:52 PM
RE: stan's 240D - by Purplecomputer - 04-06-2014, 06:51 AM
RE: stan's 240D - by willbhere4u - 04-03-2014, 03:21 PM
RE: stan's 240D - by stan - 04-07-2014, 04:49 PM
RE: stan's 240D - by Purplecomputer - 04-07-2014, 05:13 PM
RE: stan's 240D - by stan - 04-20-2014, 11:00 PM
RE: stan's 240D - by Purplecomputer - 04-21-2014, 07:16 AM
RE: stan's 240D - by Greazzer - 04-21-2014, 09:22 AM
RE: stan's 240D - by Austincarnut - 04-21-2014, 09:32 PM
RE: stan's 240D - by lgreeley83 - 04-21-2014, 11:02 PM
RE: stan's 240D - by JB3 - 04-22-2014, 09:05 AM
RE: stan's 240D - by stan - 05-16-2014, 06:01 AM
RE: stan's 240D - by Purplecomputer - 05-17-2014, 10:38 AM
RE: stan's 240D - by MFSuper90 - 05-17-2014, 08:06 AM
RE: stan's 240D - by marshall13 - 05-17-2014, 04:46 PM
RE: stan's 240D - by The Stig - 05-21-2014, 02:20 AM
RE: stan's 240D - by garage - 06-06-2014, 12:29 PM
RE: stan's 240D - by Purplecomputer - 06-07-2014, 01:29 PM
RE: stan's 240D - by stan - 07-01-2014, 06:59 PM
RE: stan's 240D - by sassparilla_kid - 07-01-2014, 10:46 PM
RE: stan's 240D - by stan - 07-19-2014, 06:39 PM
RE: stan's 240D - by stan - 09-17-2014, 07:21 PM
RE: stan's 240D - by stan - 05-12-2021, 12:30 AM
RE: stan's 240D - by Greazzer - 05-14-2021, 01:35 PM
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