STD Tuning Engine OM603 semi-super pump testing, fitted with Bosch 6.0mm elements

OM603 semi-super pump testing, fitted with Bosch 6.0mm elements

OM603 semi-super pump testing, fitted with Bosch 6.0mm elements

 
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gsxr
Gone to the M119 dark side

103
03-01-2011, 10:40 PM #29
Brief update:

I got the 3.5L (350SDL) Garrett turbo installed and running. Boost gauge shows 15psi (1psi less than the ~16psi I saw on the workbench). Good news is, the boost doesn't vary even a little at high RPM, it stays pegged at 15 (the stock KKK would always drift down as RPM's increased). Bad news is, I need more boost. I don't think there's enough adjustment range for the stock wastegate so I may leave it as-is at 15psi and try an external boost controller. I'm looking for 20-22psi. Adjusting the rod with the turbo installed looks like a RPITA.

For grins, I clamped off the wastegate hose and went for a drive. Boost went over 25psi (saw ~27 peak) under heavy throttle, although I didn't give it full throttle or high RPM's - didn't want to risk damaging anything with the wastegate sealed shut. But at least there appears to be decent capacity with the 3.5L turbo. IAT's climbed rapidly to 200-250F under these conditions, btw. The bigger turbo doesn't spool as quick as the little KKK but I kind of expected that.

I think this setup will allow steady peak boost at 20-22psi, which is great. But until I get it dialed in, the question remains if the additional airflow will solve my low power problem at high RPM's. Stay tuned...
gsxr
03-01-2011, 10:40 PM #29

Brief update:

I got the 3.5L (350SDL) Garrett turbo installed and running. Boost gauge shows 15psi (1psi less than the ~16psi I saw on the workbench). Good news is, the boost doesn't vary even a little at high RPM, it stays pegged at 15 (the stock KKK would always drift down as RPM's increased). Bad news is, I need more boost. I don't think there's enough adjustment range for the stock wastegate so I may leave it as-is at 15psi and try an external boost controller. I'm looking for 20-22psi. Adjusting the rod with the turbo installed looks like a RPITA.

For grins, I clamped off the wastegate hose and went for a drive. Boost went over 25psi (saw ~27 peak) under heavy throttle, although I didn't give it full throttle or high RPM's - didn't want to risk damaging anything with the wastegate sealed shut. But at least there appears to be decent capacity with the 3.5L turbo. IAT's climbed rapidly to 200-250F under these conditions, btw. The bigger turbo doesn't spool as quick as the little KKK but I kind of expected that.

I think this setup will allow steady peak boost at 20-22psi, which is great. But until I get it dialed in, the question remains if the additional airflow will solve my low power problem at high RPM's. Stay tuned...

 
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Messages In This Thread
OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by gsxr - 12-22-2010, 01:07 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by winmutt - 12-22-2010, 01:26 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by E300TSC - 12-23-2010, 05:22 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by winmutt - 12-29-2010, 09:38 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by jonbobshinigin - 12-23-2010, 03:23 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by gsxr - 12-23-2010, 03:50 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by tomnik - 12-24-2010, 02:23 AM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by ForcedInduction - 12-24-2010, 08:55 AM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by 300D50 - 12-23-2010, 06:27 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by gsxr - 12-24-2010, 03:56 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by George3soccer - 12-24-2010, 08:09 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by gsxr - 12-24-2010, 09:52 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by jeemu - 12-25-2010, 04:23 AM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by diesel_fitter - 12-25-2010, 04:41 AM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by jeemu - 12-25-2010, 04:57 AM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by diesel_fitter - 12-25-2010, 05:18 AM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by gsxr - 12-25-2010, 11:51 AM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by MJF - 12-25-2010, 12:26 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by gsxr - 12-26-2010, 04:30 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by George3soccer - 12-26-2010, 03:11 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by MJF - 12-26-2010, 05:13 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by jeemu - 12-26-2010, 05:33 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by MJF - 12-26-2010, 06:17 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by jonbobshinigin - 12-30-2010, 05:18 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by gsxr - 12-30-2010, 06:20 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by jonbobshinigin - 12-30-2010, 07:45 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by tomnik - 12-31-2010, 01:49 AM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by willbhere4u - 12-31-2010, 11:05 AM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by gsxr - 03-01-2011, 10:40 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by gsxr - 03-05-2011, 04:17 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by E300TSC - 03-05-2011, 10:18 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by gsxr - 03-08-2011, 04:47 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by babymog - 03-18-2011, 10:32 AM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by E300TSC - 03-18-2011, 12:05 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by babymog - 03-18-2011, 01:33 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by E300TSC - 03-18-2011, 09:42 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by gsxr - 03-18-2011, 09:53 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by E300TSC - 03-18-2011, 09:57 PM
RE: OM603 semi-super pump testing, fitted with Bosch 6.0mm elements - by tomnik - 03-19-2011, 01:08 AM
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