STD Tuning Engine CO2 for runaway diesel.

CO2 for runaway diesel.

CO2 for runaway diesel.

 
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Actros617
What's a spark plug???

49
08-23-2010, 11:36 AM #1
I was wanting to know how many pounds of Co2 does it required to stop a OM617.95, i am planning to build a emergency runaway shutdown system with tank of CO2 and a line to the intake manifold via EGR intake port or pre turbo.

1984 300SD 4 Dr Diesel Sports Car (ARGUS) (Mine)

1987 300SDL Cruiser STOCK (My fathers)


Actros617
08-23-2010, 11:36 AM #1

I was wanting to know how many pounds of Co2 does it required to stop a OM617.95, i am planning to build a emergency runaway shutdown system with tank of CO2 and a line to the intake manifold via EGR intake port or pre turbo.


1984 300SD 4 Dr Diesel Sports Car (ARGUS) (Mine)

1987 300SDL Cruiser STOCK (My fathers)


willbhere4u
Six in a row make her go!

2,507
08-23-2010, 05:43 PM #2
I don't think you will ever have that problem in a 4 stroke diesel

Evan if you pin the the throttle in neutral it governs out at 5k
This post was last modified: 08-23-2010, 05:43 PM by willbhere4u.

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
08-23-2010, 05:43 PM #2

I don't think you will ever have that problem in a 4 stroke diesel

Evan if you pin the the throttle in neutral it governs out at 5k


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

ForcedInduction
Banned

3,628
08-23-2010, 06:02 PM #3
These engines don't runaway except through incorrect replacement of the shutoff actuator or poor injection pump modification.
Oil hydrolock is far more a concern than runaway with a turbo failure.
This post was last modified: 08-23-2010, 06:03 PM by ForcedInduction.
ForcedInduction
08-23-2010, 06:02 PM #3

These engines don't runaway except through incorrect replacement of the shutoff actuator or poor injection pump modification.
Oil hydrolock is far more a concern than runaway with a turbo failure.

tomnik
Holset

587
08-24-2010, 12:01 AM #4
wrong.
runaway caused by oil leaking turbo is independent of the IP. The revs go up to mechanical limit (and beyond) of the engine.
To stop only by staying in gear and brakes (manual tranny).
It even can happen on a n/a engine with worn piston rings (via venting hose into the intake).

A flap in the intake might work also.

Tom


(08-23-2010, 05:43 PM)willbhere4u I don't think you will ever have that problem in a 4 stroke diesel

Evan if you pin the the throttle in neutral it governs out at 5k

tomnik
08-24-2010, 12:01 AM #4

wrong.
runaway caused by oil leaking turbo is independent of the IP. The revs go up to mechanical limit (and beyond) of the engine.
To stop only by staying in gear and brakes (manual tranny).
It even can happen on a n/a engine with worn piston rings (via venting hose into the intake).

A flap in the intake might work also.

Tom


(08-23-2010, 05:43 PM)willbhere4u I don't think you will ever have that problem in a 4 stroke diesel

Evan if you pin the the throttle in neutral it governs out at 5k

ForcedInduction
Banned

3,628
08-24-2010, 06:31 AM #5
(08-24-2010, 12:01 AM)tomnik It even can happen on a n/a engine with worn piston rings (via venting hose into the intake).
An engine consuming such a large amount of oil will be smoking very badly long before it runs away.
And as said with a turbo, if the shaft seal fails it will be actively pumping oil into the intake and hydrolock will be more of a risk.

In either case, there will be ample warning to stop driving before a true runaway occurs.
And lets not forget that our engines have been consuming oil vapor for years through the CCV system without any issues.

Runaways are common in old 2-stroke engines (Detroit, pre-DDEC) because they used an external rack to each injector. A single one jamming meant the governor couldn't pull the rack back and it ran as high as it could at that fuel setting or until it grenaded.
Old MB's (pre-1976) had a shutoff flap in the intake because the pneumatically governed pump could allow the engine to runaway if the sensing tube broke, they could also start running backwards if it weren't for that flap.

Back to my point, you'll have ample warning of a problem before a runaway occurs, except through improper repair/modification procedures.
This post was last modified: 08-24-2010, 06:32 AM by ForcedInduction.
ForcedInduction
08-24-2010, 06:31 AM #5

(08-24-2010, 12:01 AM)tomnik It even can happen on a n/a engine with worn piston rings (via venting hose into the intake).
An engine consuming such a large amount of oil will be smoking very badly long before it runs away.
And as said with a turbo, if the shaft seal fails it will be actively pumping oil into the intake and hydrolock will be more of a risk.

In either case, there will be ample warning to stop driving before a true runaway occurs.
And lets not forget that our engines have been consuming oil vapor for years through the CCV system without any issues.

Runaways are common in old 2-stroke engines (Detroit, pre-DDEC) because they used an external rack to each injector. A single one jamming meant the governor couldn't pull the rack back and it ran as high as it could at that fuel setting or until it grenaded.
Old MB's (pre-1976) had a shutoff flap in the intake because the pneumatically governed pump could allow the engine to runaway if the sensing tube broke, they could also start running backwards if it weren't for that flap.

Back to my point, you'll have ample warning of a problem before a runaway occurs, except through improper repair/modification procedures.

tomnik
Holset

587
08-24-2010, 02:15 PM #6
so the flap might be an option instead of the CO2...

Two weeks ago I bought a Ford with 2.5 l turbodiesel DI engine. The turbo was leaking oil, this was the reason I got it cheap. It did smoke a bit until it warmed up and suddenly under load ran away several times (with lots of white/blue smoke). Driving it home was a horror.

Years ago I had a runaway with a Golf 1.6l n/a diesel on the motorway. This bastard did not announce it by excessive smoke. Same with my friend's Renault 1.8l n/a. Hydrolock slightly occurred when restarting the engine after cooling down and some of the oil accumulated in the intake hose.
Both Golf and Renault made it for some more years after new piston rings, the Ford also feels healthy again after turbo repair.

This is oil runaway not defective IP.

Tom
tomnik
08-24-2010, 02:15 PM #6

so the flap might be an option instead of the CO2...

Two weeks ago I bought a Ford with 2.5 l turbodiesel DI engine. The turbo was leaking oil, this was the reason I got it cheap. It did smoke a bit until it warmed up and suddenly under load ran away several times (with lots of white/blue smoke). Driving it home was a horror.

Years ago I had a runaway with a Golf 1.6l n/a diesel on the motorway. This bastard did not announce it by excessive smoke. Same with my friend's Renault 1.8l n/a. Hydrolock slightly occurred when restarting the engine after cooling down and some of the oil accumulated in the intake hose.
Both Golf and Renault made it for some more years after new piston rings, the Ford also feels healthy again after turbo repair.

This is oil runaway not defective IP.

Tom

Deni
GTA2056V

75
08-24-2010, 03:52 PM #7
I don't know how much CO2 it would take to stop a run away diesel, but manual gears will help for sure.

I had my car run away twice on LPG (wrongly connected the solenoids Blush). Tried to stall the engine in first only to have a massive burnout, then 5th did the job Big Grin.

Car still working fine after 3 years.

1992 Mercedes 190D 2.5 turbo 5sp manual. EGT+boost gauges. Boost controller set to ~14.5 psi. 1 1/4 turns on full load adjustment. LPG injection.

[Image: 3803751914_8fdca63138_o.jpg]
Deni
08-24-2010, 03:52 PM #7

I don't know how much CO2 it would take to stop a run away diesel, but manual gears will help for sure.

I had my car run away twice on LPG (wrongly connected the solenoids Blush). Tried to stall the engine in first only to have a massive burnout, then 5th did the job Big Grin.

Car still working fine after 3 years.


1992 Mercedes 190D 2.5 turbo 5sp manual. EGT+boost gauges. Boost controller set to ~14.5 psi. 1 1/4 turns on full load adjustment. LPG injection.

[Image: 3803751914_8fdca63138_o.jpg]

Rudolf_Diesel
Ask me if I care...

579
08-24-2010, 04:35 PM #8
They is a guy that has 6.0L PSD called Stroked Lightning http://www.youtube.com/watch?v=pKTdcXsC9xY - He races drags and has a spring loaded gate type valve (like the ones on an RV dump tank, but steel) that he uses to shut down in case of emergency. It is located at the intake of the turbo, I think tractor pullers use a similar device as well.
This post was last modified: 08-24-2010, 04:37 PM by Rudolf_Diesel.

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
08-24-2010, 04:35 PM #8

They is a guy that has 6.0L PSD called Stroked Lightning http://www.youtube.com/watch?v=pKTdcXsC9xY - He races drags and has a spring loaded gate type valve (like the ones on an RV dump tank, but steel) that he uses to shut down in case of emergency. It is located at the intake of the turbo, I think tractor pullers use a similar device as well.


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

meareweird
TA 0301

70
08-24-2010, 04:48 PM #9
Would Co2 possibly cause stress from drastic thermal changes?
meareweird
08-24-2010, 04:48 PM #9

Would Co2 possibly cause stress from drastic thermal changes?

ForcedInduction
Banned

3,628
08-24-2010, 07:22 PM #10
No. Diesel combustion can go from a few hundred degrees (deceleration) to thousands of degrees (full throttle) in a split second with no lasting effects.
ForcedInduction
08-24-2010, 07:22 PM #10

No. Diesel combustion can go from a few hundred degrees (deceleration) to thousands of degrees (full throttle) in a split second with no lasting effects.

meareweird
TA 0301

70
08-24-2010, 10:53 PM #11
My thought was mainly for the intake manifold and intake valves.
meareweird
08-24-2010, 10:53 PM #11

My thought was mainly for the intake manifold and intake valves.

ForcedInduction
Banned

3,628
08-25-2010, 06:35 AM #12
I doubt it would be any different.

The question remains; why are you so worried about a runaway? The cost of a CO2 system would likely be higher than fixing whatever problem is causing the risk.

Several people have run the stock turbo far beyond its safe limits without failure. Injection pump runaway can be prevented by double checking your adjustments and knowing the safe adjustment limits. If the engine is consuming a lot of oil, replacements can be found for under $500.
This post was last modified: 08-25-2010, 06:40 AM by ForcedInduction.
ForcedInduction
08-25-2010, 06:35 AM #12

I doubt it would be any different.

The question remains; why are you so worried about a runaway? The cost of a CO2 system would likely be higher than fixing whatever problem is causing the risk.

Several people have run the stock turbo far beyond its safe limits without failure. Injection pump runaway can be prevented by double checking your adjustments and knowing the safe adjustment limits. If the engine is consuming a lot of oil, replacements can be found for under $500.

 
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