STD Tuning Engine Intake question for ya'll...

Intake question for ya'll...

Intake question for ya'll...

 
  • 1 Vote(s) - 5 Average
 
Duckinator17
Diesel Lover

34
08-18-2010, 01:51 PM #1
OM 617.951- At the spot where the turbo connects to the intake manifold, there is a connector piece inside there that looks to be fairly restricting that passage from the turbo into the engine. If one were to remove that piece from the inside, and replace it with piece of intercooler boot around the outside, would that help airflow into the engine at all? Or just be a waste of time/money? Thanks.

'81 300SD- OM617.951, Turned-up Pump, Pushing 12PSI, 2.5" Turbo-Back Straight Pipe, Euro Head Lights, ALDA Removed, No EGR, Camo Dash + Seat Covers, DU Floor Mats, Cobra CB, LED Trunk lights, 12V outlets in the trunk, and other things...
Duckinator17
08-18-2010, 01:51 PM #1

OM 617.951- At the spot where the turbo connects to the intake manifold, there is a connector piece inside there that looks to be fairly restricting that passage from the turbo into the engine. If one were to remove that piece from the inside, and replace it with piece of intercooler boot around the outside, would that help airflow into the engine at all? Or just be a waste of time/money? Thanks.


'81 300SD- OM617.951, Turned-up Pump, Pushing 12PSI, 2.5" Turbo-Back Straight Pipe, Euro Head Lights, ALDA Removed, No EGR, Camo Dash + Seat Covers, DU Floor Mats, Cobra CB, LED Trunk lights, 12V outlets in the trunk, and other things...

Captain America
Boostin' & Roostin'

2,221
08-18-2010, 02:07 PM #2
Even though it looks like it, there is no restriction at that point. The inner diameter of the compressor outlet and the ID of that connector are the same.

I could be wrong lol
This post was last modified: 08-18-2010, 02:26 PM by Captain America.


1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

Captain America
08-18-2010, 02:07 PM #2

Even though it looks like it, there is no restriction at that point. The inner diameter of the compressor outlet and the ID of that connector are the same.

I could be wrong lol



1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

ConnClark
GT2256V

109
08-18-2010, 02:18 PM #3
Removing it wouldn't be a good idea. Rounding or flaring the sharp inner edge that goes into the manifold had been said to help and tested on a flowbench if I remember correctly.
ConnClark
08-18-2010, 02:18 PM #3

Removing it wouldn't be a good idea. Rounding or flaring the sharp inner edge that goes into the manifold had been said to help and tested on a flowbench if I remember correctly.

ForcedInduction
Banned

3,628
08-18-2010, 04:22 PM #4
(08-18-2010, 01:51 PM)Duckinator17 If one were to remove that piece from the inside, and replace it with piece of intercooler boot around the outside, would that help airflow into the engine at all?

No. The tube is actually a cone that gradually tapers from the turbo's ID to the manifold inlet's ID. Removing it would introduce an expansion chamber and lots of turbulence.
ForcedInduction
08-18-2010, 04:22 PM #4

(08-18-2010, 01:51 PM)Duckinator17 If one were to remove that piece from the inside, and replace it with piece of intercooler boot around the outside, would that help airflow into the engine at all?

No. The tube is actually a cone that gradually tapers from the turbo's ID to the manifold inlet's ID. Removing it would introduce an expansion chamber and lots of turbulence.

Duckinator17
Diesel Lover

34
08-18-2010, 06:27 PM #5
(08-18-2010, 04:22 PM)ForcedInduction
(08-18-2010, 01:51 PM)Duckinator17 If one were to remove that piece from the inside, and replace it with piece of intercooler boot around the outside, would that help airflow into the engine at all?

No. The tube is actually a cone that gradually tapers from the turbo's ID to the manifold inlet's ID. Removing it would introduce an expansion chamber and lots of turbulence.

I thought it would do something to the airflow, but wasn't sure if it was towards the good or the bad. Thanks for the heads-up. Wink

Hey Forced, you say you work as a (Diesel?) mechanic for a Trucking Company right? Where'd you go to school for that?
I'm looking at Wyotech in Laramie. Hear anything about that place?
Thanks Guys.

'81 300SD- OM617.951, Turned-up Pump, Pushing 12PSI, 2.5" Turbo-Back Straight Pipe, Euro Head Lights, ALDA Removed, No EGR, Camo Dash + Seat Covers, DU Floor Mats, Cobra CB, LED Trunk lights, 12V outlets in the trunk, and other things...
Duckinator17
08-18-2010, 06:27 PM #5

(08-18-2010, 04:22 PM)ForcedInduction
(08-18-2010, 01:51 PM)Duckinator17 If one were to remove that piece from the inside, and replace it with piece of intercooler boot around the outside, would that help airflow into the engine at all?

No. The tube is actually a cone that gradually tapers from the turbo's ID to the manifold inlet's ID. Removing it would introduce an expansion chamber and lots of turbulence.

I thought it would do something to the airflow, but wasn't sure if it was towards the good or the bad. Thanks for the heads-up. Wink

Hey Forced, you say you work as a (Diesel?) mechanic for a Trucking Company right? Where'd you go to school for that?
I'm looking at Wyotech in Laramie. Hear anything about that place?
Thanks Guys.


'81 300SD- OM617.951, Turned-up Pump, Pushing 12PSI, 2.5" Turbo-Back Straight Pipe, Euro Head Lights, ALDA Removed, No EGR, Camo Dash + Seat Covers, DU Floor Mats, Cobra CB, LED Trunk lights, 12V outlets in the trunk, and other things...

ForcedInduction
Banned

3,628
08-19-2010, 06:46 AM #6
I went to DADC (now Lincoln Tech). The initialism "Denver Adult DayCare" is accurate as it was mostly (99%) high school failures with no actual interest in the field. I would not recommend it to anyone.

I have heard good things about Wyotech and if I could get a do-over it would be my choice.
This post was last modified: 08-19-2010, 06:46 AM by ForcedInduction.
ForcedInduction
08-19-2010, 06:46 AM #6

I went to DADC (now Lincoln Tech). The initialism "Denver Adult DayCare" is accurate as it was mostly (99%) high school failures with no actual interest in the field. I would not recommend it to anyone.

I have heard good things about Wyotech and if I could get a do-over it would be my choice.

Captain America
Boostin' & Roostin'

2,221
08-19-2010, 02:17 PM #7
(08-19-2010, 06:46 AM)ForcedInduction I went to DADC (now Lincoln Tech). The initialism "Denver Adult DayCare" is accurate as it was mostly (99%) high school failures with no actual interest in the field. I would not recommend it to anyone.

I have heard good things about Wyotech and if I could get a do-over it would be my choice.

Nice

I went to UTI (Universal Technical Institute - Un Trained Idiots) haha But it is a VERY good school and I learned tons there... Wish I had went to the diesel version toooo.


1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

Captain America
08-19-2010, 02:17 PM #7

(08-19-2010, 06:46 AM)ForcedInduction I went to DADC (now Lincoln Tech). The initialism "Denver Adult DayCare" is accurate as it was mostly (99%) high school failures with no actual interest in the field. I would not recommend it to anyone.

I have heard good things about Wyotech and if I could get a do-over it would be my choice.

Nice

I went to UTI (Universal Technical Institute - Un Trained Idiots) haha But it is a VERY good school and I learned tons there... Wish I had went to the diesel version toooo.



1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

Duckinator17
Diesel Lover

34
10-06-2010, 10:04 AM #8
Another air flow question to throw out there.

I had heard that the 180* bend in the U-tube on the stock air box is a common restriction point. If that were to be removed and a 180* silicone intercooler boot clamped in it's place, would there be any gains to be had in doing so?

Also, what is the diameter of the airbox output and the turbo intake?

Thanks.

'81 300SD- OM617.951, Turned-up Pump, Pushing 12PSI, 2.5" Turbo-Back Straight Pipe, Euro Head Lights, ALDA Removed, No EGR, Camo Dash + Seat Covers, DU Floor Mats, Cobra CB, LED Trunk lights, 12V outlets in the trunk, and other things...
Duckinator17
10-06-2010, 10:04 AM #8

Another air flow question to throw out there.

I had heard that the 180* bend in the U-tube on the stock air box is a common restriction point. If that were to be removed and a 180* silicone intercooler boot clamped in it's place, would there be any gains to be had in doing so?

Also, what is the diameter of the airbox output and the turbo intake?

Thanks.


'81 300SD- OM617.951, Turned-up Pump, Pushing 12PSI, 2.5" Turbo-Back Straight Pipe, Euro Head Lights, ALDA Removed, No EGR, Camo Dash + Seat Covers, DU Floor Mats, Cobra CB, LED Trunk lights, 12V outlets in the trunk, and other things...

willbhere4u
Six in a row make her go!

2,507
10-06-2010, 11:27 AM #9
At that point you should just put a custom cool air filter in there by the headlight

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
10-06-2010, 11:27 AM #9

At that point you should just put a custom cool air filter in there by the headlight


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

Duckinator17
Diesel Lover

34
10-06-2010, 01:06 PM #10
(10-06-2010, 11:27 AM)willbhere4u At that point you should just put a custom cool air filter in there by the headlight

Yea, I was debating doing that. I just spent $15 on a new air filter bracket though so i'd feel kinda guilty just scrapping it. I've been wanting to do a set up like FI's for awhile now, just havent really gotten down to it. Where might I find a air/oil seperator for the crank gases anywho?

'81 300SD- OM617.951, Turned-up Pump, Pushing 12PSI, 2.5" Turbo-Back Straight Pipe, Euro Head Lights, ALDA Removed, No EGR, Camo Dash + Seat Covers, DU Floor Mats, Cobra CB, LED Trunk lights, 12V outlets in the trunk, and other things...
Duckinator17
10-06-2010, 01:06 PM #10

(10-06-2010, 11:27 AM)willbhere4u At that point you should just put a custom cool air filter in there by the headlight

Yea, I was debating doing that. I just spent $15 on a new air filter bracket though so i'd feel kinda guilty just scrapping it. I've been wanting to do a set up like FI's for awhile now, just havent really gotten down to it. Where might I find a air/oil seperator for the crank gases anywho?


'81 300SD- OM617.951, Turned-up Pump, Pushing 12PSI, 2.5" Turbo-Back Straight Pipe, Euro Head Lights, ALDA Removed, No EGR, Camo Dash + Seat Covers, DU Floor Mats, Cobra CB, LED Trunk lights, 12V outlets in the trunk, and other things...

ForcedInduction
Banned

3,628
10-07-2010, 06:59 AM #11
(10-06-2010, 10:04 AM)Duckinator17 If that were to be removed and a 180* silicone intercooler boot clamped in it's place, would there be any gains to be had in doing so?

No. If you notice its a pancake shape that aids in reducing flow restriction by keeping the air's velocity more stable from the inside of the angle to the outside.

Quote:Also, what is the diameter of the airbox output and the turbo intake?
3" and 2.5".

Quote:I just spent $15 on a new air filter bracket though so i'd feel kinda guilty just scrapping it.
Sell it.

Quote:Where might I find a air/oil seperator for the crank gases anywho?
There really isn't a good one available that isn't extremely overpriced or very undersized. Most people have made one from a PVC tube or 1/2" airline water separator. The one used on 81+ 240D models is primarily a crankcase depression valve instead of an oil separator.
This post was last modified: 10-07-2010, 07:02 AM by ForcedInduction.
ForcedInduction
10-07-2010, 06:59 AM #11

(10-06-2010, 10:04 AM)Duckinator17 If that were to be removed and a 180* silicone intercooler boot clamped in it's place, would there be any gains to be had in doing so?

No. If you notice its a pancake shape that aids in reducing flow restriction by keeping the air's velocity more stable from the inside of the angle to the outside.

Quote:Also, what is the diameter of the airbox output and the turbo intake?
3" and 2.5".

Quote:I just spent $15 on a new air filter bracket though so i'd feel kinda guilty just scrapping it.
Sell it.

Quote:Where might I find a air/oil seperator for the crank gases anywho?
There really isn't a good one available that isn't extremely overpriced or very undersized. Most people have made one from a PVC tube or 1/2" airline water separator. The one used on 81+ 240D models is primarily a crankcase depression valve instead of an oil separator.

98taco3
K26-2

41
10-08-2010, 06:39 PM #12
(08-18-2010, 06:27 PM)Duckinator17
(08-18-2010, 04:22 PM)ForcedInduction
(08-18-2010, 01:51 PM)Duckinator17 If one were to remove that piece from the inside, and replace it with piece of intercooler boot around the outside, would that help airflow into the engine at all?

No. The tube is actually a cone that gradually tapers from the turbo's ID to the manifold inlet's ID. Removing it would introduce an expansion chamber and lots of turbulence.

I thought it would do something to the airflow, but wasn't sure if it was towards the good or the bad. Thanks for the heads-up. Wink

Hey Forced, you say you work as a (Diesel?) mechanic for a Trucking Company right? Where'd you go to school for that?
I'm looking at Wyotech in Laramie. Hear anything about that place?
Thanks Guys.

I went to Wyotech in Laramie for the diesel program, its a good school. Expensive but you do get a good education. PM me if you have any questions about the place...

This post was last modified: 10-08-2010, 06:43 PM by 98taco3.
98taco3
10-08-2010, 06:39 PM #12

(08-18-2010, 06:27 PM)Duckinator17
(08-18-2010, 04:22 PM)ForcedInduction
(08-18-2010, 01:51 PM)Duckinator17 If one were to remove that piece from the inside, and replace it with piece of intercooler boot around the outside, would that help airflow into the engine at all?

No. The tube is actually a cone that gradually tapers from the turbo's ID to the manifold inlet's ID. Removing it would introduce an expansion chamber and lots of turbulence.

I thought it would do something to the airflow, but wasn't sure if it was towards the good or the bad. Thanks for the heads-up. Wink

Hey Forced, you say you work as a (Diesel?) mechanic for a Trucking Company right? Where'd you go to school for that?
I'm looking at Wyotech in Laramie. Hear anything about that place?
Thanks Guys.

I went to Wyotech in Laramie for the diesel program, its a good school. Expensive but you do get a good education. PM me if you have any questions about the place...

Duckinator17
Diesel Lover

34
10-13-2010, 07:52 PM #13
Juat an update:

I recently installed a 8038 filter with a 3" "street" 90 degree ABS elbow and a 3"to 2" rubber reducer to the turbo. I thought it whistled good with just the straight pipe. Daaamn it sure got better, and that turbo spooling is sweet music... Thanks for all the helps guys. Pixs to come.
This post was last modified: 10-13-2010, 08:50 PM by Duckinator17.

'81 300SD- OM617.951, Turned-up Pump, Pushing 12PSI, 2.5" Turbo-Back Straight Pipe, Euro Head Lights, ALDA Removed, No EGR, Camo Dash + Seat Covers, DU Floor Mats, Cobra CB, LED Trunk lights, 12V outlets in the trunk, and other things...
Duckinator17
10-13-2010, 07:52 PM #13

Juat an update:

I recently installed a 8038 filter with a 3" "street" 90 degree ABS elbow and a 3"to 2" rubber reducer to the turbo. I thought it whistled good with just the straight pipe. Daaamn it sure got better, and that turbo spooling is sweet music... Thanks for all the helps guys. Pixs to come.


'81 300SD- OM617.951, Turned-up Pump, Pushing 12PSI, 2.5" Turbo-Back Straight Pipe, Euro Head Lights, ALDA Removed, No EGR, Camo Dash + Seat Covers, DU Floor Mats, Cobra CB, LED Trunk lights, 12V outlets in the trunk, and other things...

ForcedInduction
Banned

3,628
10-14-2010, 06:14 AM #14
(10-13-2010, 07:52 PM)Duckinator17 8038 filter with a 3" "street" 90 degree ABS elbow

There is nothing wrong with the 8038 but the 8037 is larger and fits on the tube without having to enlarge the filter mouth.
ForcedInduction
10-14-2010, 06:14 AM #14

(10-13-2010, 07:52 PM)Duckinator17 8038 filter with a 3" "street" 90 degree ABS elbow

There is nothing wrong with the 8038 but the 8037 is larger and fits on the tube without having to enlarge the filter mouth.

Duckinator17
Diesel Lover

34
10-14-2010, 11:09 PM #15
(10-14-2010, 06:14 AM)ForcedInduction
(10-13-2010, 07:52 PM)Duckinator17 8038 filter with a 3" "street" 90 degree ABS elbow

There is nothing wrong with the 8038 but the 8037 is larger and fits on the tube without having to enlarge the filter mouth.

Yea, the 8038 is a tight fit in the SD w/ euro lights, i'd believe the 8037 is even tighter, and may actually not fit. I didnt have to enlarge the filter's mouth though, just used a little bit of silicon lube and that generic elbow grease stuff...
This post was last modified: 10-14-2010, 11:13 PM by Duckinator17.

'81 300SD- OM617.951, Turned-up Pump, Pushing 12PSI, 2.5" Turbo-Back Straight Pipe, Euro Head Lights, ALDA Removed, No EGR, Camo Dash + Seat Covers, DU Floor Mats, Cobra CB, LED Trunk lights, 12V outlets in the trunk, and other things...
Duckinator17
10-14-2010, 11:09 PM #15

(10-14-2010, 06:14 AM)ForcedInduction
(10-13-2010, 07:52 PM)Duckinator17 8038 filter with a 3" "street" 90 degree ABS elbow

There is nothing wrong with the 8038 but the 8037 is larger and fits on the tube without having to enlarge the filter mouth.

Yea, the 8038 is a tight fit in the SD w/ euro lights, i'd believe the 8037 is even tighter, and may actually not fit. I didnt have to enlarge the filter's mouth though, just used a little bit of silicon lube and that generic elbow grease stuff...


'81 300SD- OM617.951, Turned-up Pump, Pushing 12PSI, 2.5" Turbo-Back Straight Pipe, Euro Head Lights, ALDA Removed, No EGR, Camo Dash + Seat Covers, DU Floor Mats, Cobra CB, LED Trunk lights, 12V outlets in the trunk, and other things...

 
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