STD Maintenance General turbo oil leak - likely cause?

turbo oil leak - likely cause?

turbo oil leak - likely cause?

 
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Dusty-G
K26-2

33
06-21-2010, 12:53 AM #1
Hi all

My rebuild project (1982 300GD with OM617NA) is progressing (albeit slowly). I am trying to cure a bad oil leak from the casing of the aftermarket turbo.

Any guesses what part of the turbo might be defective? Can anybody provide a cross-sectional drawing showing the innards of a basic 1980's turbo?

Many thanks, Adrian
Dusty-G
06-21-2010, 12:53 AM #1

Hi all

My rebuild project (1982 300GD with OM617NA) is progressing (albeit slowly). I am trying to cure a bad oil leak from the casing of the aftermarket turbo.

Any guesses what part of the turbo might be defective? Can anybody provide a cross-sectional drawing showing the innards of a basic 1980's turbo?

Many thanks, Adrian

ForcedInduction
Banned

3,628
06-21-2010, 05:00 AM #2
There are only 4 places it can leak oil; the oil inlet and drain connections and either end of the shaft.

Clean the area well, run it a few minutes and see exactly where its coming from. If it were a shaft seal leaking that bad your exhaust would be smoking a lot.
ForcedInduction
06-21-2010, 05:00 AM #2

There are only 4 places it can leak oil; the oil inlet and drain connections and either end of the shaft.

Clean the area well, run it a few minutes and see exactly where its coming from. If it were a shaft seal leaking that bad your exhaust would be smoking a lot.

Dusty-G
K26-2

33
06-21-2010, 09:21 PM #3
Thanks Forced,
The oil seems to be coming from the casing joint, all the way around, and not from the oil hose connections. There is some smoke with the exhaust, to be sure. I am wondering if the turbo casing is not sealed then the oil may be escaping that way. Is this possible?
Thanks
Adrian
Dusty-G
06-21-2010, 09:21 PM #3

Thanks Forced,
The oil seems to be coming from the casing joint, all the way around, and not from the oil hose connections. There is some smoke with the exhaust, to be sure. I am wondering if the turbo casing is not sealed then the oil may be escaping that way. Is this possible?
Thanks
Adrian

willbhere4u
Six in a row make her go!

2,507
06-21-2010, 10:32 PM #4
What kind of turbo do you have?

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
06-21-2010, 10:32 PM #4

What kind of turbo do you have?


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

ForcedInduction
Banned

3,628
06-22-2010, 04:47 AM #5
The oil is coming from the shaft seal, the turbo needs rebuilt.
ForcedInduction
06-22-2010, 04:47 AM #5

The oil is coming from the shaft seal, the turbo needs rebuilt.

Dusty-G
K26-2

33
06-23-2010, 12:48 AM #6
Oh dear, that is bad news. I have been unable to get to the turbo to remove it... Might have to move directly to plan B (engine/ transmission swop). I will give it another go, and also try to identify the turbo unit. Thanks again.
Adrian
Dusty-G
06-23-2010, 12:48 AM #6

Oh dear, that is bad news. I have been unable to get to the turbo to remove it... Might have to move directly to plan B (engine/ transmission swop). I will give it another go, and also try to identify the turbo unit. Thanks again.
Adrian

W116Lorinser
OM617.95

147
07-24-2010, 11:17 PM #7
they have rebuild kit for $120 and change with free shipping and tools included so you dont have to compelety take the turbo out.



just ordered mine along with a bunch of other things.. cant wait


my car was smoking upon slight/medium acceleration and i knew the turbo needed rebuilding since it has 180k on the odo.
This post was last modified: 07-24-2010, 11:23 PM by ForcedInduction.
W116Lorinser
07-24-2010, 11:17 PM #7

they have rebuild kit for $120 and change with free shipping and tools included so you dont have to compelety take the turbo out.



just ordered mine along with a bunch of other things.. cant wait


my car was smoking upon slight/medium acceleration and i knew the turbo needed rebuilding since it has 180k on the odo.

ForcedInduction
Banned

3,628
07-24-2010, 11:24 PM #8
A turbo can't be properly rebuilt by a home DIYer.

Also $120 is VERY expensive for a T3 kit, it shouldn't cost more than $35!

What "tools" do they include? $120 won't cover the cost of a calibrated torque wrench to assemble the shaft and no special tools are needed to remove the turbo leaving the turbine housing in place, just a 10mm socket and 13mm wrench.
This post was last modified: 07-24-2010, 11:36 PM by ForcedInduction.
ForcedInduction
07-24-2010, 11:24 PM #8

A turbo can't be properly rebuilt by a home DIYer.

Also $120 is VERY expensive for a T3 kit, it shouldn't cost more than $35!

What "tools" do they include? $120 won't cover the cost of a calibrated torque wrench to assemble the shaft and no special tools are needed to remove the turbo leaving the turbine housing in place, just a 10mm socket and 13mm wrench.

Dusty-G
K26-2

33
07-27-2010, 12:24 AM #9
Thanks for your replies. I almost have the turbo out. So far I have had to remove: brake master cyl, aircleaner, bullbar, grille, radiator, aircon condenser and compressor, inlet manifold, section of exhaust and front drive shaft!
Dusty-G
07-27-2010, 12:24 AM #9

Thanks for your replies. I almost have the turbo out. So far I have had to remove: brake master cyl, aircleaner, bullbar, grille, radiator, aircon condenser and compressor, inlet manifold, section of exhaust and front drive shaft!

willbhere4u
Six in a row make her go!

2,507
07-27-2010, 11:56 AM #10
Good luck with all of this work I hope it all works out!

It's a good time to clean every thing before you put it back together!

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
07-27-2010, 11:56 AM #10

Good luck with all of this work I hope it all works out!

It's a good time to clean every thing before you put it back together!


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

 
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