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Broken GlowPlug OM606 - Printable Version

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+--- Thread: Broken GlowPlug OM606 (/showthread.php?tid=4466)



Broken GlowPlug OM606 - olefejer - 03-31-2013

Hi
Just removed 2 glowplus from my OM606
There is a great guide here
https://sites.google.com/site/alanmcreynolds/howtoremovebrokenglowplugs-mercedesom606
But regarding using Ø4 drill and M5 Tread not worked for me.
Meaby it was as i had the BERU in
Thats why i used Ø7 drill and made a 30 mm long M8 and then it got out GREAT :-)


RE: Broken GlowPlug OM606 - Simpler=Better - 03-31-2013

I'm recommending a chasing tap, Bosch glowplugs, and dielectric grease to my friend with a new 606

Glad to hear you got it out


RE: Broken GlowPlug OM606 - Druk - 04-01-2013

I've gotten all my gloplugs out without a problem but wondered if it would be good to put a drill through the glo diameter (ie not the thread) to clear out any build-up of carbon before I put them back.

Any thought on this please? 606.962 engine.



.


RE: Broken GlowPlug OM606 - HaavardPYA - 04-01-2013

I drilled a hole and tapped in an big torx. Worked worked very wellSmile


RE: Broken GlowPlug OM606 - TheDon - 04-03-2013

(04-01-2013, 02:39 AM)Druk I've gotten all my gloplugs out without a problem but wondered if it would be good to put a drill through the glo diameter (ie not the thread) to clear out any build-up of carbon before I put them back.

Any thought on this please? 606.962 engine.



.

use an om606 glow plug reamer


RE: Broken GlowPlug OM606 - fcp - 04-06-2013

How did you remove the electrode in the centre of the plug before drilling?

I have a head on the bench with the same problem right now, with plug snapped off level and electrode protruding so I can't drill out.

On another head I tried leveraging the electrode with vice grips, but just broke the electrode off level Sad

I was planning to use high-speed turbing grinder & 3mm carbide end mill to try to cut back electrode, but perhaps you have a better solution?


RE: Broken GlowPlug OM606 - olefejer - 04-07-2013

(04-06-2013, 04:49 PM)fcp How did you remove the electrode in the centre of the plug before drilling?

I have a head on the bench with the same problem right now, with plug snapped off level and electrode protruding so I can't drill out.

On another head I tried leveraging the electrode with vice grips, but just broke the electrode off level Sad

I was planning to use high-speed turbing grinder & 3mm carbide end mill to try to cut back electrode, but perhaps you have a better solution?

used a tool dont know the word :-)
but one like this
http://www.globalindustrial.com/g/tools/Pliers-Vise/Vise-Grip/k-tool-locking-pliers-95591
turned it clockwise and anticlockwise until it broke off in the button.

Then you are free to make the thread and pull it out


RE: Broken GlowPlug OM606 - SurfRodder - 04-24-2013

(04-07-2013, 09:08 AM)olefejer used a tool dont know the word :-)
but one like this
most people here call them "Vice Grips", the name brand of some of the better ones...