MW IP tear down/rebuild and stuff. REALLY interesting info. - Printable Version +- STD (https://www.superturbodiesel.com/std) +-- Forum: Tuning (https://www.superturbodiesel.com/std/forumdisplay.php?fid=6) +--- Forum: Engine (https://www.superturbodiesel.com/std/forumdisplay.php?fid=7) +--- Thread: MW IP tear down/rebuild and stuff. REALLY interesting info. (/showthread.php?tid=197)

MW IP tear down/rebuild and stuff. REALLY interesting info. - winmutt - 01-02-2009 This is for an International but a pump is a pump I recommend reading through all of this. All files are located @ http://superturbodiesel.com/benz/pump/ Figure 7. Electric Shut-Off Control On Robert Bosch "Mw" Pump MW Injection Pump MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont MW Injection Pump - Cont Nozzles Nozzles - Cont Nozzles - Cont Nozzles - Cont Forward Introduction Figure 1. MW Fuel Injection Pump Figure 3. Four Principle Plunger Positions Of Injection Cycle Figure 3. Four Principle Plunger Positions Of Injection Cycle Figure 4. Fuel System Flow Figure 5. Helix And Charging Port Metering Positions Figure 7. Cut-Away View Of Governor Assembly Figure 8. Exploded View Of Fuel Injection Nozzle And Holder Assembly Pump Specifications Tools General Figure 9. Torque Figure 1. Injection Pump Mounted In Holding Fixture Figure 1. Injection Pump Mounted In Holding Fixture Figure 4. Exploded View Of Pump Housing Legend For Figure 57 Figure 5. Exploded View Of Governor Legend For Figure 58 Figure 7. Aneroid Assembly Figure 7. Aneroid Assembly Figure 9. Removing Guide Pin Figure 9. Removing Guide Pin Figure 13. Removing Guide Bushing Figure 13. Removing Guide Bushing Figure 19. Removing Side Plugs Figure 19. Removing Side Plugs Figure 23. Installing Tappet Holder Figure 23. Installing Tappet Holder Figure 24. Camshaft Removal Figure 24. Camshaft Removal Figure 28. Rack Positioning Figure 28. Rack Positioning Figure 32. Exploded View Of Aneroid Figure 32. Exploded View Of Aneroid Figure 33. Exploded View Of Fuel Supply Pump Figure 33. Exploded View Of Fuel Supply Pump Cleaning And Inspection Cleaning And Inspection Figure 2. Checking Flyweight Trail Build-Up Figure 2. Checking Flyweight Trail Build-Up Figure 3. Exploded View Of Flyweight Springs Figure 3. Exploded View Of Flyweight Springs Figure 7. Old Vs. New Fuel Return Hose With Orifice Fitting Figure 7. Old Vs. New Fuel Return Hose With Orifice Fitting Figure 3. Install Plunger Retainers Figure 3. Install Plunger Retainers Figure 4. Control Sleeve Ball Positioning Figure 4. Control Sleeve Ball Positioning Figure 7. Tappet Positioning Figure 7. Tappet Positioning Figure 9. Install Drive End Bearing Plate Figure 9. Install Drive End Bearing Plate Figure 10. Installing Flyweight Assembly Figure 10. Installing Flyweight Assembly Figure 13. Basic Setting Of S-Plate Figure 13. Basic Setting Of S-Plate Figure 16. Accelerator Lever Assembly Figure 16. Accelerator Lever Assembly Figure 18. Rack Link And Stop Shackle In Excess Fuel Figure 18. Rack Link And Stop Shackle In Excess Fuel Injection Pump Calibration Injection Pump Calibration Figure 2. Installing Dial Indicator (Rack Gauge) Figure 2. Installing Dial Indicator (Rack Gauge) Figure 4. Inserting Adjusting Spacers Figure 4. Inserting Adjusting Spacers Figure 6. Making Preliminary Governor Cut-Off Adjustment Figure 7. Adjusting Hi-Idle Rack Position Figure 8. Adjusting Lo-Ldle Position Figure 8. Adjusting Lo-Ldle Position Figure 10. Adjusting Aneroid Cutback Figure 11. Adjusting External Stop Bracket Figure 11. Adjusting External Stop Bracket Check Start Fuel Quantity Injection Pump And Engine Test Data Calibration Data Calibration Data Fig. 2. Air Being Forced Into Engine Fig. 2. Air Being Forced Into Engine Fig. 4. Turbocharger Cycle Fig. 4. Turbocharger Cycle Fig. 5. Air And Exhaust Flow In Turbocharged Engine General Maintenance And Cleaning Procedures Fig. 7. Dt-466 Turbocharger (Exploded View) Fig. 8. Checking Axial End Play Fig. 8. Checking Axial End Play Fig. 11. Related Positions Of Parts Fig. 11. Related Positions Of Parts Fig. 13. Removing Center Housing From Turbine Housing Fig. 13. Removing Center Housing From Turbine Housing Fig. 16. Separating Compressor Wheel From Turbine Shaft Fig. 16. Separating Compressor Wheel From Turbine Shaft Service Manual Service Manual Turbine Wheel And Shaft Dt-466 Turbocharger Dt-466 Turbocharger Dt-466 Turbocharger - Cont Specifications Torque Chart Trouble Shooting RE: MW IP tear down/rebuild and stuff. REALLY interesting info. - totaldisaster - 01-17-2009 great info. many of the files lead to the STD homepage... RE: MW IP tear down/rebuild and stuff. REALLY interesting info. - winmutt - 01-17-2009 http://superturbodiesel.com/benz/pump/ I may have fat fingered some things. I'll go through it again sometime.