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OM Exhaust Manifold Thread - Printable Version

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RE: OM Exhaust Manifold Thread - lpumb3 - 01-18-2013

has any one attempted to use the egr port with a small vband External wastegate and a non IWG T3 of some sort ? this would ba on the EGR turbo manifolds.

RE: OM Exhaust Manifold Thread - Simpler=Better - 01-18-2013

Not that I know of, but it sounds like a good use for the EGR tube

RE: OM Exhaust Manifold Thread - F.R.A.S - 01-13-2014

Here is a custom om605 exhaust manifold on the way to completion courtesy of F-tune Performance in Sweden.

[Image: attachment.php?aid=7054]

[Image: attachment.php?aid=7053]

RE: OM Exhaust Manifold Thread - ben2go - 01-13-2014

(01-13-2014, 03:26 AM)F.R.A.S Here is a custom om605 exhaust manifold on the way to completion courtesy of F-tune Performance in Sweden.

Is that titanium?Looks really good.

RE: OM Exhaust Manifold Thread - MFSuper90 - 01-13-2014

Beautiful exhaust manifold work. Why put the charger so low? Would it fit there if all factory accessories were there? (I don't own a 605, I'm just curious)

RE: OM Exhaust Manifold Thread - F.R.A.S - 01-14-2014

Thanks! No it's normal mild steel (I think that's what it's called in English)

(01-13-2014, 08:46 PM)ben2go Is that titanium?Looks really good.

Thanks! The turbocharger are in the stock alternator position =) It's that low because it's closer to cold air and therefore more efficient. It's also closer to the intercooler and will therefore make less lag. To mount the turbo upwards are a solution you only do if there are no other way to fabricate.

(01-13-2014, 10:31 PM)MFSuper90 Beautiful exhaust manifold work. Why put the charger so low? Would it fit there if all factory accessories were there? (I don't own a 605, I'm just curious)


RE: OM Exhaust Manifold Thread - F.R.A.S - 05-16-2014

Hi guys, here is how an exhaust manifold comes together @ F-tune Performance in Sweden.

This is a mild steel manifold for a om606 in a w124 chassis.

Collector made Tongue
[Image: 10264204_319036808244091_6791399921215768408_o.jpg]

Pipes spot welded Smile
[Image: 20140513_124450.jpg]

Port filing Tongue
[Image: 20140514_121859.jpg]

Smooth transition Big Grin
[Image: 20140514_122010.jpg]

More filing Cool
[Image: 20140514_122132.jpg]

Has to be smooth Shy
[Image: 20140514_152722.jpg]

Close up of the wastegate tube filing.
[Image: 20140514_152729.jpg]

Care for a EGT-bung? Or six Big Grin
[Image: 20140514_162109.jpg]

All done Tongue
[Image: 20140514_165746.jpg]

Hope you like it.

RE: OM Exhaust Manifold Thread - willbhere4u - 05-16-2014

Nice what kind of EGT gauge are you going to run

RE: OM Exhaust Manifold Thread - MFSuper90 - 05-16-2014

Looks like ports for Corsa datalogger or something similar, where it logs all data into a computer from each and every cylinder. Very cool technology.

RE: OM Exhaust Manifold Thread - raysorenson - 05-16-2014

That corsa thing is insanely expensive. That's pricing from ten years ago. Check out 14point7's $200 idash. Makes the corsa look obsolete. http://www.14point7.com/products/idash

RE: OM Exhaust Manifold Thread - F.R.A.S - 05-16-2014

Thanks guys. This is for a customer in Holland (The Netherlands), he will run six normal analog EGT-gauges. A lot of gauges but at least he will be safe when going for maximum power. I believe this will be the fastest diesel car in Holland Big Grin

Right now Dieselmeken is building an awesome IP for him Smile

RE: OM Exhaust Manifold Thread - ben2go - 05-16-2014

(05-16-2014, 02:09 PM)F.R.A.S Thanks guys. This is for a customer in Holland (The Netherlands), he will run six normal analog EGT-gauges. A lot of gauges but at least he will be safe when going for maximum power. I believe this will be the fastest diesel car in Holland Big Grin

Right now Dieselmeken is building an awesome IP for him Smile

Any info on that IP?

RE: OM Exhaust Manifold Thread - F.R.A.S - 05-16-2014

8mm Wink But other than that there are no special stuff done what I know of Wink

RE: OM Exhaust Manifold Thread - F.R.A.S - 08-05-2014

Did a om605 exhaust manifold last week, finished it of today.

Enjoy!

[Image: attachment.php?aid=7636]

[Image: attachment.php?aid=7637]

[Image: attachment.php?aid=7638]

RE: OM Exhaust Manifold Thread - F.R.A.S - 09-03-2014

om606 exhaust manifold for you guys.

[Image: attachment.php?aid=7689]

[Image: attachment.php?aid=7690]

[Image: attachment.php?aid=7691]

RE: OM Exhaust Manifold Thread - F.R.A.S - 10-21-2014

One of the biggest failures I've seen yet.

om603
   

And people are actually paying for this stuff Sad
Here's another one!

om605
   

RE: OM Exhaust Manifold Thread - winmutt - 10-21-2014

Thats special.

RE: OM Exhaust Manifold Thread - raysorenson - 10-21-2014

I've been looking for a pic of an F-tune divided collector, 6 cyl specifically. Are yours better than these? :p

RE: OM Exhaust Manifold Thread - F.R.A.S - 10-22-2014

Hahaha, yea we are Wink We do very little divided actually, but that's the customers choice. How ever if going divided on a 6cy we recommend that you go for a t4 flange instead of a t3. Fitting 3cyl in to less than half a t3 is not super efficient.

I actually don't have a picture either on the computer or my trusted phone (aka camera of choice).

(10-21-2014, 07:34 PM)raysorenson I've been looking for a pic of an F-tune divided collector, 6 cyl specifically. Are yours better than these? :p


RE: OM Exhaust Manifold Thread - Hario' - 10-22-2014

The above 603 manifold looks like my towel rail.

RE: OM Exhaust Manifold Thread - Duncansport - 10-22-2014

Look, im a welder!

   

RE: OM Exhaust Manifold Thread - raysorenson - 10-22-2014

[Image: attachment.php?aid=7734]

(10-22-2014, 07:14 AM)Duncansport Look, im a welder!

Fixed. I guess they were blowing on it for shielding gas

RE: OM Exhaust Manifold Thread - F.R.A.S - 10-22-2014

Ohhh my god Duncan. That's the best yet.

RE: OM Exhaust Manifold Thread - MFSuper90 - 10-22-2014

FRAS, how much would a t3 603 manifold cost about?
Those cast w140 mainfold are hard to find!

RE: OM Exhaust Manifold Thread - F.R.A.S - 10-23-2014

Send me a message mate.

(10-22-2014, 10:17 PM)MFSuper90 FRAS, how much would a t3 603 manifold cost about?
Those cast w140 mainfold are hard to find!


RE: OM Exhaust Manifold Thread - Duncansport - 10-23-2014

Last one.. i promise :-P
   

RE: OM Exhaust Manifold Thread - winmutt - 10-23-2014

(10-22-2014, 10:17 PM)MFSuper90 FRAS, how much would a t3 603 manifold cost about?
Those cast w140 mainfold are hard to find!

I got mine from ebay.de for ~250 shipped.

RE: OM Exhaust Manifold Thread - MFSuper90 - 10-23-2014

(10-23-2014, 08:31 AM)winmutt
(10-22-2014, 10:17 PM)MFSuper90 FRAS, how much would a t3 603 manifold cost about?
Those cast w140 mainfold are hard to find!

I got mine from ebay.de for ~250 shipped.

I've been searching high and low, guess I'm at the waiting game now Big Grin
My hx30 won't mount to the original manifold Sad

RE: OM Exhaust Manifold Thread - EDH_Performance - 10-28-2014

(10-23-2014, 02:36 PM)MFSuper90
(10-23-2014, 08:31 AM)winmutt
(10-22-2014, 10:17 PM)MFSuper90 FRAS, how much would a t3 603 manifold cost about?
Those cast w140 mainfold are hard to find!

I got mine from ebay.de for ~250 shipped.

I've been searching high and low, guess I'm at the waiting game now Big Grin
My hx30 won't mount to the original manifold Sad

Make an adapter?

RE: OM Exhaust Manifold Thread - capflya - 10-28-2014

(10-28-2014, 08:11 AM)EDH_Performance
(10-23-2014, 02:36 PM)MFSuper90 I've been searching high and low, guess I'm at the waiting game now Big Grin
My hx30 won't mount to the original manifold Sad

Make an adapter?

The flange is right but the US manifolds won't allow a large turbo to fit because of the bypass pipe for the trap ox garbage Mbz put on the cars here.

RE: OM Exhaust Manifold Thread - MFSuper90 - 10-28-2014

(10-28-2014, 08:11 AM)EDH_Performance
(10-23-2014, 02:36 PM)MFSuper90
(10-23-2014, 08:31 AM)winmutt I got mine from ebay.de for ~250 shipped.

I've been searching high and low, guess I'm at the waiting game now Big Grin
My hx30 won't mount to the original manifold Sad

Make an adapter?

It hangs the turbo in the opposite direction on the trap-ox manifolds, so my exhaust would be towards the radiator and inlet towards the firewall. It would just Be easier to use a non- trap ox manifold Smile

RE: OM Exhaust Manifold Thread - DiseaselWeasel - 10-28-2014

What do euro-603 manifolds sell for in the US?

RE: OM Exhaust Manifold Thread - capflya - 10-28-2014

I've heard of a range... $250-$350 including shipping. I think someone here got one from ebay.de for $275 shipped to the US?

If you can source some I think we have a market... I'm looking for one if the price is right and a friend of mine would be in for one or two.

RE: OM Exhaust Manifold Thread - F.R.A.S - 11-13-2014

om604 8mm Diselmeken IP, gt3076r a/r 0,63

Thermal barrier coating on exhaust manifold and turbine housing.

   

   

RE: OM Exhaust Manifold Thread - Eric78 - 12-01-2014

Anyone remember the URL of the site that sells a copy of Jeemu's OM 605 exhaust header?

RE: OM Exhaust Manifold Thread - F.R.A.S - 03-19-2015

[Image: 210381-5d3d2a91f353b2a7720bff9177354866.jpg]

om617 getting there Tongue

RE: OM Exhaust Manifold Thread - Captain America - 03-19-2015

Nice! I'll take one!

RE: OM Exhaust Manifold Thread - Matej - 06-26-2015

Could anyone make an adapter flange to bolt an OM603 manifold onto an OM606 head?
Something similar to the Dieselmeken flange, but with extra threaded holes for attaching the 603 manifold and with the size of the round outlet ports matching.
[Image: attachment.php?aid=6832]

I will buy one right away. Smile

RE: OM Exhaust Manifold Thread - hents99 - 06-27-2015

Something like this? Bolt pattern is very tight. 
It`s OM606 flange with OM603 bolt holes. 

[Image: 23544-OM606-603.JPG]

RE: OM Exhaust Manifold Thread - hents99 - 06-28-2015

Here is E36 turbo manifold I made to my friends car some years ago. Will not fit Big Grin 

[Image: 97799-DSC_0193.jpg]
[Image: 89439-DSC_0209.jpg]
[Image: 38963-DSC_0218.jpg]


I suggest you to make new custom manifold for your engine. Fitting another manifold is really PITA. Position of turbo can`t be change and so on. 

I have many exhaust flange drawings. I can check what engines have same cylinder spacing like OM606. 

RE: OM Exhaust Manifold Thread - CRD4x4 - 06-28-2015

I've been looking into using other non-MB manifolds too and have found only one possible candidate which is early Jaguar 4.2L inline but turbo manifolds are not common. I overlay a OM606 exhaust manifold gasket and the port spacing seems identical except that the Jag ports are rectangular. 

Can anyone recommend a free site I can use to share my pix?

RE: OM Exhaust Manifold Thread - Booster - 06-28-2015

(06-28-2015, 08:05 AM)CRD4x4 I've been looking into using other non-MB manifolds too and have found only one possible candidate which is early Jaguar 4.2L inline but turbo manifolds are not common. I overlay a OM606 exhaust manifold gasket and the port spacing seems identical except that the Jag ports are rectangular. 

Can anyone recommend a free site I can use to share my pix?

Use Photobucket. Its free and fairly easy to use.

RE: OM Exhaust Manifold Thread - CRD4x4 - 06-28-2015

(06-28-2015, 01:07 PM)Booster
(06-28-2015, 08:05 AM)CRD4x4 I've been looking into using other non-MB manifolds too and have found only one possible candidate which is early Jaguar 4.2L inline but turbo manifolds are not common. I overlay a OM606 exhaust manifold gasket and the port spacing seems identical except that the Jag ports are rectangular. 

Can anyone recommend a free site I can use to share my pix?

Use Photobucket. Its free and fairly easy to u
[Image: 20150413_153200_zps5s1qszbn.jpg]
My thinking was to weld on a OM606 flange and port match these then use for a turbo set up.

RE: OM Exhaust Manifold Thread - F.R.A.S - 07-01-2015

(06-26-2015, 04:21 PM)Matej Could anyone make an adapter flange to bolt an OM603 manifold onto an OM606 head?
Something similar to the Dieselmeken flange, but with extra threaded holes for attaching the 603 manifold and with the size of the round outlet ports matching.
[Image: attachment.php?aid=6832]

I will buy one right away. Smile

Hey man thats OUR flange not Dieselmekens Big Grin

RE: OM Exhaust Manifold Thread - Matej - 07-01-2015

(07-01-2015, 03:03 AM)F.R.A.S Hey man thats OUR flange not Dieselmekens Big Grin
Sorry, did not even know that, I just assumed it was his since he was selling it.
It is a very nice piece.
As I said above, if it would be possible to make one to adapt a 603 manifold to the 606 head, I will buy one ASAP. Smile

RE: OM Exhaust Manifold Thread - F.R.A.S - 07-06-2015

I don't think we have a om603 flange on the shelf today otherwise I could help you out right away Big Grin Will take cruise around the welding area in a moment Smile

RE: OM Exhaust Manifold Thread - Simpler=Better - 07-06-2015

F-Tune, you guys made some crazy shit Smile

RE: OM Exhaust Manifold Thread - F.R.A.S - 07-07-2015

(07-06-2015, 10:07 AM)Simpler=Better F-tune, you guys made some crazy shit Smile

Thanks mate Cool

RE: OM Exhaust Manifold Thread - F.R.A.S - 02-29-2016

Did a more "normal" flange for a customer. As you understand the customer will weld his own exhaust manifold on this and therefore we don't put any work in to the surface finish.

[Image: OM606-flanges.jpg]

[Image: OM606-flanges_2.jpg]

RE: OM Exhaust Manifold Thread - atypicalguy - 08-28-2016

Half of a new 606 manifold from the same guy who made Sultzi's, Pyry Takkunen.