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Engine replacement
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Gasoline Fumes Offline
Diesel Fumes?


Posts: 54
Joined: Feb 2009
Location: New York State
Post: #1
Engine replacement
I know somebody who wants me to replace a 617 engine. Do I pull out the transmission with the engine or leave it in the car? Which way is easier?

And he wants the timing chain replaced. Anything I should know about replacing the chain?

Thanks for any advice.
(This post was last modified: 07-21-2010 11:46 AM by Gasoline Fumes.)
07-20-2010 11:39 PM
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willbhere4u Offline
do the interns get glocks?
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Posts: 1,694
Joined: Apr 2009
Location: lego land
Post: #2
RE: Engine replacement
when I did the swap on my dads 300d we left the trans in place and pulled the engine out the top!

1987 300SDL soon to be 6spd______6cyl 6spd
1985 300td euro 5spd wagon ______5cyl 5spd
1980 240D 4spd Rajay turbo kit_____4cyl 4spd
1964 220S
07-21-2010 09:36 AM
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Gasoline Fumes Offline
Diesel Fumes?


Posts: 54
Joined: Feb 2009
Location: New York State
Post: #3
RE: Engine replacement
(07-21-2010 09:36 AM)willbhere4u Wrote:  when I did the swap on my dads 300d we left the trans in place and pulled the engine out the top!

Thanks. Any trouble getting the "new" engine in and lined up with the trans? And any trouble supporting the trans?
07-21-2010 11:49 AM
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willbhere4u Offline
do the interns get glocks?
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Posts: 1,694
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Post: #4
RE: Engine replacement
I had a regular floor jack under the trans with a 2x4

It came out and went in pretty easy for me It took me two try's to get it lined up! The first time I had a wire get caught in there that I didn't see after that it was pretty simple!

1987 300SDL soon to be 6spd______6cyl 6spd
1985 300td euro 5spd wagon ______5cyl 5spd
1980 240D 4spd Rajay turbo kit_____4cyl 4spd
1964 220S
07-21-2010 02:44 PM
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Gasoline Fumes Offline
Diesel Fumes?


Posts: 54
Joined: Feb 2009
Location: New York State
Post: #5
RE: Engine replacement
Sounds good, thanks!

How much is a 1984 300TD engine with 279k miles on it worth?

And is that engine a direct swap into a 1985 300SD? What do I do with the SLS pump on the TD engine?
(This post was last modified: 07-21-2010 10:04 PM by Gasoline Fumes.)
07-21-2010 09:54 PM
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willbhere4u Offline
do the interns get glocks?
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Posts: 1,694
Joined: Apr 2009
Location: lego land
Post: #6
RE: Engine replacement
I would think about $500 if it runs good or at least that's as much as I would pay for one I bough my last engine in a trashed car for $400 and it was a recent rebuild

1987 300SDL soon to be 6spd______6cyl 6spd
1985 300td euro 5spd wagon ______5cyl 5spd
1980 240D 4spd Rajay turbo kit_____4cyl 4spd
1964 220S
07-22-2010 09:03 AM
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GREASY_BEAST Offline
Holset
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Post: #7
RE: Engine replacement
Quote:what do I do with the SLS pump?

Unbolt it and make a 1/4" or 3/8" cover plate to stop up the hole in the head.
07-22-2010 05:29 PM
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Gasoline Fumes Offline
Diesel Fumes?


Posts: 54
Joined: Feb 2009
Location: New York State
Post: #8
RE: Engine replacement
I wimped out and only pulled the engine out for the guy. He's having somebody else install it in his car. I ended up pulling the transmission out with the engine. It was my first time pulling a RWD engine/tranny, wasn't too hard. It was a little tricky keeping the engine away from both the firewall and the A/C condenser. And I had some trouble getting the flex disc to separate from the flange on the driveshaft. I had to knock the disc loose with a chisel.

Anybody need any 300TD parts?Big Grin
08-05-2010 12:55 PM
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